Subpart A General

Subpart B Adoption and Extension of Established Federal Standards

Subpart C Adoption and Extension of Established Federal Standards

Subpart D Walking-Working Surfaces

Subpart E Means of Egress

Subpart F Powered Platforms, Manlifts, and Vehicle-Mounted Work Platforms

Subpart G Occupational Health and Environmental Control

Subpart H Hazardous Materials

Subpart I Personal Protective Equipment

Subpart J General Environmental Controls

Subpart K Medical and First Aid

Subpart L Fire Protection

Subpart M Compressed Gas and Compressed Air Equipment

Subpart N Materials Handling and Storage

Subpart O Machinery and Machine Guarding

Subpart P Hand and Portable Powered Tools and Other Hand-Held Equipment

Subpart Q Welding, Cutting, and Brazing

Subpart R Special Industries

Subpart S Electrical

Subpart T Commercial Diving Operations

Subpart U [Reserved]

Subpart V [Reserved]

Subpart W Program Standard

Subpart X [Reserved]

Subpart Y [Reserved]

Subpart Z Toxic and Hazardous Substances

Authority: 29 U.S.C. 653, 655, 657; Secretary of Labor's Order No. 12-71 (36 FR 8754), 8-76 (41 FR 25059), 9-83 (48 FR 35736), 1-90 (55 FR 9033), 6-96 (62 FR 111), 3-2000 (65 FR 50017), 5-2002 (67 FR 65008), 5-2007 (72 FR 31159), 4-2010 (75 FR 55355), or 1-2012 (77 FR 3912), as applicable; and 29 CFR part 1911.

[53 FR 34736, Sept. 8, 1988; 55 FR 46054, Nov. 1, 1990; 58 FR 35309, June 30, 1993; 61 FR 9227, March 7, 1996; 63 FR 33450, June 18, 1998; 63 FR 66270, Dec. 1, 1998; 71 FR 16672, April 3, 2006; 76 24698, May 2, 2011; 76 FR 33607, June 8, 2011; 76 FR 80739, Dec. 27, 2011; 81 83005, Nov. 18, 2016]
Where mechanical handling equipment is used, sufficient safe clearances shall be allowed for aisles, at loading docks, through doorways and wherever turns or passage must be made. Aisles and passageways shall be kept clear and in good repair, with no obstruction across or in aisles that could create a hazard. Permanent aisles and passageways shall be appropriately marked.
Storage of material shall not create a hazard. Bags, containers, bundles, etc., stored in tiers shall be stacked, blocked, interlocked and limited in height so that they are stable and secure against sliding or collapse.
Storage areas shall be kept free from accumulation of materials that constitute hazards from tripping, fire, explosion, or pest harborage. Vegetation control will be exercised when necessary.
Clearance signs to warn of clearance limits shall be provided.
Derail and/or bumper blocks shall be provided on spur railroad tracks where a rolling car could contact other cars being worked, enter a building, work or traffic area.
Covers and/or guard- rails shall be provided to protect personnel from the hazards of open pits, tanks, vats, ditches, etc.

[39 FR 23052, June 27, 1974, as amended at 43 FR 49749, Oct. 24, 1978]
This section applies to the servicing of multi-piece and single piece rim wheels used on large vehicles such as trucks, tractors, trailers, buses and off-road machines. It does not apply to the servicing of rim wheels used on automobiles, or on pickup trucks and vans utilizing automobile tires or truck tires designated "LT".
This section does not apply to employers and places of employment regulated under the Longshoring Standards, 29 CFR part 1918; Construction Safety Standards, 29 CFR part 1926; or Agriculture Standards, 29 CFR part 1928.
All provisions of this section apply to the servicing of both single piece rim wheels and multi-piece rim wheels unless designated otherwise.
Barrier means a fence, wall or other structure or object placed between a single piece rim wheel and an employee during tire inflation, to contain the rim wheel components in the event of the sudden release of the contained air of the single piece rim wheel.

Charts means the U.S. Department of Labor, Occupational Safety and Health Administration publications entitled "Demounting and Mounting Procedures for Tube-Type Truck and Bus Tires," "Demounting and Mounting Procedures for Tubeless Truck and Bus Tires," and "Multi-Piece Rim Matching Chart." These charts may be in manual or poster form. OSHA also will accept any other manual or poster that provides at least the same instructions, safety precautions, and other information contained in these publications, which is applicable to the types of wheels the employer is servicing.

Installing a rim wheel means the transfer and attachment of an assembled rim wheel onto a vehicle axle hub. "Removing" means the opposite of installing.

Mounting a tire means the assembly or putting together of the wheel and tire components to form a rim wheel, including inflation. "Demounting" means the opposite of mounting.

Multi-piece rim wheel means the assemblage of a multi-piece wheel with the tire tube and other components.

Multi-piece wheel means a vehicle wheel consisting of two or more parts, one of which is a side or locking ring designed to hold the tire on the wheel by interlocking components when the tire is inflated.

Restraining device means an apparatus such as a cage, rack, assemblage of bars and other components that will constrain all rim wheel components during an explosive separation of a multi-piece rim wheel, or during the sudden release of the contained air of a single piece rim wheel.

Rim manual means a publication containing instructions from the manufacturer or other qualified organization for correct mounting, demounting, maintenance, and safety precautions peculiar to the type of wheel being serviced.

Rim wheel means an assemblage of tire, tube and liner (where appropriate), and wheel components.

Service or servicing means the mounting and demounting of rim wheels, and related activities such as inflating, deflating, installing, removing, and handling.

Service area means that part of an employer's premises used for the servicing of rim wheels, or any other place where an employee services rim wheels.

Single piece rim wheel means the assemblage of single piece rim wheel with the tire and other components.

Single piece wheel means a vehicle wheel consisting of one part, designed to hold the tire on the wheel when the tire is inflated.

Trajectory means any potential path or route that a rim wheel component may travel during an explosive separation, or the sudden release of the pressurized air, or an area at which an airblast from a single piece rim wheel may be released. The trajectory may deviate from paths which are perpendicular to the assembled position of the rim wheel at the time of separation or explosion. (See Appendix A for examples of trajectories.)

Wheel means that portion of a rim wheel which provides the method of attachment of the assembly to the axle of a vehicle and also provides the means to contain the inflated portion of the assembly (i.e., the tire and/or tube).
The employer shall provide a program to train all employees who service rim wheels in the hazards involved in servicing those rim wheels and the safety procedures to be followed.
The employer shall assure that no employee services any rim wheel unless the employee has been trained and instructed in correct procedures of servicing the type of wheel being serviced, and in the safe operating procedures described in paragraphs (f) and (g) of this section.
Where an employer knows or has reason to believe that any of his employees is unable to read and understand the charts or rim manual, the employer shall assure that the employee is instructed concerning the contents of the charts and rim manual in a manner which the employee is able to understand.
Information to be used in the training program shall include, at a minimum, the applicable data contained in the charts (rim manuals) and the contents of this standard.
The employer shall assure that each employee demonstrates and maintains the ability to service rim wheels safely, including performance of the following tasks:
Demounting of tires (including deflation);
Mounting of tires (including inflation with a restraining device or other safeguard required by this section);
Use of the restraining device or barrier, and other equipment required by this section;
Handling of rim wheels;
Inflation of the tire when a single piece rim wheel is mounted on a vehicle;
An understanding of the necessity of standing outside the trajectory both during inflation of the tire and during inspection of the rim wheel following inflation; and
Installation and removal of rim wheels.
Inspection and identification of the rim wheel components;
The employer shall evaluate each employee's ability to perform these tasks and to service rim wheels safely, and shall provide additional training as necessary to assure that each employee maintains his or her proficiency.
The employer shall furnish a restraining device for inflating tires on multi-piece wheels.
The employer shall provide a restraining device or barrier for inflating tires on single piece wheels unless the rim wheel will be bolted onto a vehicle during inflation.
Restraining devices and barriers shall comply with the following requirements:
Each restraining device or barrier shall have the capacity to withstand the maximum force that would be transferred to it during a rim wheel separation occurring at 150 percent of the maximum tire specification pressure for the type of rim wheel being serviced.
Restraining devices and barriers shall be visually inspected prior to each day's use and after any separation of the rim wheel components or sudden release of contained air. Any restraining device or barrier exhibiting damage such as the following defects shall be immediately removed from service:
Cracks at welds;
Cracked or broken components;
Bent or sprung components caused by mishandling, abuse, tire explosion or rim wheel separation;
Pitting of components due to corrosion; or
Other structural damage which would decrease its effectiveness.
Restraining devices or barriers removed from service shall not be returned to service until they are repaired and reinspected. Restraining devices or barriers requiring structural repair such as component replacement or rewelding shall not be returned to service until they are certified by either the manufacturer or a Registered Professional Engineer as meeting the strength requirements of paragraph (d)(3)(i) of this section.
Restraining devices and barriers shall be capable of preventing the rim wheel components from being thrown outside or beyond the device or barrier for any rim wheel positioned within or behind the device;
The employer shall furnish and assure that an air line assembly consisting of the following components be used for inflating tires:
A clip-on chuck;
A sufficient length of hose between the clip-on chuck and the in-line valve (if one is used) to allow the employee to stand outside the trajectory.
An in-line valve with a pressure gauge or a presettable regulator; and
Current charts or rim manuals containing instructions for the type of wheels being serviced shall be available in the service area.
The employer shall furnish and assure that only tools recommended in the rim manual for the type of wheel being serviced are used to service rim wheels.
Wheel component acceptability.
Multi-piece wheel components shall not be interchanged except as provided in the charts or in the applicable rim manual.
Multi-piece wheel components and single piece wheels shall be inspected prior to assembly. Any wheel or wheel component which is bent out of shape, pitted from corrosion, broken, or cracked shall not be used and shall be marked or tagged unserviceable and removed from the service area. Damaged or leaky valves shall be replaced.
Rim flanges, rim gutters, rings, bead seating surfaces and the bead areas of tires shall be free of any dirt, surface rust, scale or loose or flaked rubber build-up prior to mounting and inflation.
The size (bead diameter and tire/wheel widths) and type of both the tire and the wheel shall be checked for compatibility prior to assembly of the rim wheel.
Safe operating procedure - multi-piece rim wheels. The employer shall establish a safe operating procedure for servicing multi-piece rim wheels and shall assure that employees are instructed in and follow that procedure. The procedure shall include at least the following elements:
Tires shall be completely deflated before demounting by removal of the valve core.
Tires shall be completely deflated by removing the valve core before a rim wheel is removed from the axle in either of the following situations:
When the tire has been driven underinflated at 80% or less of its recommended pressure, or
When there is obvious or suspected damage to the tire or wheel components.
Rubber lubricant shall be applied to bead and rim mating surfaces during assembly of the wheel and inflation of the tire, unless the tire or wheel manufacturer recommends against it.
If a tire on a vehicle is underinflated but has more than 80% of the recommended pressure, the tiremay be inflated while the rim wheel is on the vehicle provided remote control inflation equipment is used, and no employees remain in the trajectory during inflation.
Tires shall be inflated outside a restraining device only to a pressure sufficient to force the tire bead onto the rim ledge and create an airtight seal with the tire and bead.
Whenever a rim wheel is in a restraining device the employee shall not rest or lean any part of his body or equipment on or against the restraining device.
After tire inflation, the tire and wheel components shall be inspected while still within the restraining device to make sure that they are properly seated and locked. If further adjustment to the tire or wheel components is necessary, the tire shall be deflated by removal of the valve core before the adjustment is made.
No attempt shall be made to correct the seating of side and lock rings by hammering, striking or forcing the components while the tire is pressurized.
Cracked, broken, bent or otherwise damaged rim components shall not be reworked, welded, brazed, or otherwise heated.
Whenever multi-piece rim wheels are being handled, employees shall stay out of the trajectory unless the employer can demonstrate that performance of the servicing makes the employee's presence in the trajectory necessary.
No heat shall be applied to a multi-piece wheel or wheel component.
Safe operating procedure-single piece rim wheels. The employer shall establish a safe operating procedure for servicing single piece rim wheels and shall assure that employees are instructed in and follow that procedure. The procedure shall include at least the following elements:
Tires shall be completely deflated by removal of the valve core before demounting.
Mounting and demounting of the tire shall be done only from the narrow ledge side of the wheel. Careshall be taken to avoid damaging the tire beads while mounting tires on wheels. Tires shall be mounted only on compatible wheels of matching bead diameter and width.
Nonflammable rubber lubricant shall be applied to bead and wheel mating surfaces before assembly of the rim wheel, unless the tire or wheel manufacturer recommends against the use of any rubber lubricant.
If a tire changing machine is used, the tire shall be inflated only to the minimum pressure necessary to force the tire bead onto the rim ledge while on the tire changing machine.
If a bead expander is used, it shall be removed before the valve core is installed and as soon as the rim wheel becomes airtight (the tire bead slips onto the bead seat).
Tires may be inflated only when contained within a restraining device, positioned behind a barrier or bolted on the vehicle with the lug nuts fully tightened.
Tires shall not be inflated when any flat, solid surface is in the trajectory and within one foot of the sidewall.
Employees shall stay out of the trajectory when inflating a tire.
Tires shall not be inflated to more than the inflation pressure stamped in the sidewall unless a higher pressure is recommended by the manufacturer.
Tires shall not be inflated above the maximum pressure recommended by the manufacturer to seat the tire bead firmly against the rim flange.
No heat shall be applied to a single piece wheel.
Cracked, broken, bent, or otherwise damaged wheels shall not be reworked, welded, brazed, or otherwise heated.

[39 FR 23502, June 27, 1974, as amended at 52 FR 36026, Sept. 25, 1987; 53 FR 34736, Sept. 8, 1988; 76 FR 24698, May 2, 2011; 76 FR 80739, Dec. 27, 2011]
FIGURES 1, 2, and 3 - WARNING
Stay out of the trajectory as indicated by shaded area
The information on the OSHA charts is available on three posters, or in a manual containing the three charts, entitled "Demounting and Mounting Procedures for Tubeless Truck and Bus Tires," "Demounting and Mounting Procedures for Tube-Type Truck and Bus Tires," and "Multi-piece Rim Matching Chart." Interested parties can download and print both the manuals and posters from OSHA's Web site at http://www.osha.gov/publications (and type "tire chart" in the search field). However, when used by the employer at a worksite to provide information to employees, the printed posters must be, at a minimum, 2 feet wide and 3 feet long. Copies of the manual also are available from the Occupational Safety and Health Administration (OSHA Office of Publications, Room N-3101, U.S. Department of Labor, 200 Constitution Avenue NW., Washington, DC 20210; telephone: (202) 693-1888; or fax: (202) 693-2498).

[49 FR 4350, Feb. 3, 1984; as amended at 52 FR 36026, Sept. 25, 1987; 53 FR 34737, Sept. 8, 1988; 61 FR 9227, March 7, 1996; 76 FR 80739, Dec. 27, 2011]
This section contains safety requirements relating to fire protection, design, maintenance, and use of fork trucks, tractors, platform lift trucks, motorized hand trucks, and other specialized industrial trucks powered by electric motors or internal combustion engines. This section does not apply to compressed air or nonflammable compressed gas-operated industrial trucks, nor to farm vehicles, nor to vehicles intended primarily for earth moving or over-the-road hauling.
All new powered industrial trucks acquired and used by an employer shall meet the design and construction requirements for powered industrial trucks established in the "American National Standard for Powered Industrial Trucks, Part II, ANSI B56.1-1969", which is incorporated by reference as specified in §1910.6, except for vehicles intended primarily for earth moving or over-the-road hauling.
Approved trucks shall bear a label or some other identifying mark indicating approval by the testing laboratory. See paragraph (a)(7) of this section and paragraph 405 of "American National Standard for Powered Industrial Trucks, Part II, ANSI B56.1-1969", which is incorporated by reference in paragraph (a)(2) of this section and which provides that if the powered industrial truck is accepted by a nationally recognized testing laboratory it should be so marked.
Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval. Capacity, operation, and maintenance instruction plates, tags, or decals shall be changed accordingly.
If the truck is equipped with front-end attachments other than factory installed attachments, the user shall request that the truck be marked to identify the attachments and show the approximate weight of the truck and attachment combination at maximum elevation with load laterally centered.
The user shall see that all nameplates and markings are in place and are maintained in a legible condition.
As used in this section, the term, approved truck or approved industrial truck means a truck that is listed or approved for fire safety purposes for the intended use by a nationally recognized testing laboratory, using nationally recognized testing standards. Refer to §1910.155(c)(3)(iv)(A) for definition of listed, and to §1910.7 for definition of nationally recognized testing laboratory.
For the purpose of this standard there are eleven different designations of industrial trucks or tractors as follows: D, DS, DY, E, ES, EE, EX, G, GS, LP, and LPS.
The D designated units are units similar to the G units except that they are diesel engine powered instead of gasoline engine powered.
The DS designated units are diesel powered units that are provided with additional safeguards to the exhaust, fuel and electrical systems. They may be used in some locations where a D unit may not be considered suitable.
The DY designated units are diesel powered units that have all the safeguards of the DS units and in addition do not have any electrical equipment including the ignition and are equipped with temperature limitation features.
The E designated units are electrically powered units that have minimum acceptable safeguards against inherent fire hazards.
The ES designated units are electrically powered units that, in addition to all of the requirements for the E units, are provided with additional safeguards to the electrical system to prevent emission of hazardous sparks and to limit surface temperatures. They may be used in some locations where the use of an E unit may not be considered suitable.
The EE designated units are electrically powered units that have, in addition to all of the requirements for the E and ES units, the electric motors and all other electrical equipment completely enclosed. In certain locations the EE unit may be used where the use of an E and ES unit may not be considered suitable.
The EX designated units are electrically powered units that differ from the E, ES, or EE units in that the electrical fittings and equipment are so designed, constructed and assembled that the units may be used in certain atmospheres containing flammable vapors or dusts.
The G designated units are gasoline powered units having minimum acceptable safeguards against inherent fire hazards.
The GS designated units are gasoline powered units that are provided with additional safeguards to the exhaust, fuel, and electrical systems. They may be used in some locations where the use of a G unit may not be considered suitable.
The LP designated unit is similar to the G unit except that liquefied petroleum gas is used for fuel instead of gasoline.
The LPS designated units are liquefied petroleum gas powered units that are provided with additional safeguards to the exhaust, fuel, and electrical systems. They may be used in some locations where the use of an LP unit may not be considered suitable.
The atmosphere or location shall have been classified as to whether it is hazardous or nonhazardous prior to the consideration of industrial trucks being used therein and the type of industrial truck required shall be as provided in paragraph (d) of this section for such location.
The industrial trucks specified under subparagraph (2) of this paragraph are the minimum types required but industrial trucks having greater safeguards may be used if desired.
For specific areas of use, see Table N-1 which tabulates the information contained in this section. References are to the corresponding classification as used in subpart S of this part.
Power-operated industrial trucks shall not be used in atmospheres containing hazardous concentration of acetylene, butadiene, ethylene oxide, hydrogen (or gases or vapors equivalent in hazard to hydrogen, such as manufactured gas), propylene oxide, acetaldehyde, cyclopropane, diethyl ether, ethylene, isoprene, or unsymmetrical dimethyl hydrazine (UDMH).
Only approved power-operated industrial trucks designated as EX may be used in atmospheres containing acetone, acrylonitrile, alcohol, ammonia, benzine, benzol, butane, ethylene dichloride, gasoline, hexane, lacquer solvent vapors, naphtha, natural gas, propane, propylene, styrene, vinyl acetate, vinyl chloride, or xylenes in quantities sufficient to produce explosive or ignitable mixtures and where such concentrations of these gases or vapors exist continuously, intermittently or periodically under normal operating conditions or may exist frequently because of repair, maintenance operations, leakage, breakdown or faulty operation of equipment.
Power-operated industrial trucks designated as DY, EE, or EX may be used in locations where volatile flammable liquids or flammable gases are handled, processed or used, but in which the hazardous liquids, vapors or gases will normally be confined within closed containers or closed systems from which they can escape only in case of accidental rupture or breakdown of such containers or systems, or in the case of abnormal operation of equipment; also in locations in which hazardous concentrations of gases or vapors are normally prevented by positive mechanical ventilation but which might become hazardous through failure or abnormal operation of the ventilating equipment; or in locations which are adjacent to Class I, Division 1 locations, and to which hazardous concentrations of gases or vapors might occasionally be communicated unless such communication is prevented by adequate positive-pressure ventilation from a source of clear air, and effective safeguards against ventilation failure are provided.


Table N-1-Summary Table on Use of Industrial Trucks in Various Locations
Classes Unclassified Class I locations Class II locations Class III locations
Description of classes Locations not possessing atmospheres as described in other columns Locations in which flammable gases or vapors are, or may be, present in the air in quantities sufficient to produce explosive or ignitible mixtures Locations which are hazardous because of the presence of combustible dust Locations where easily ignitible fibers or flyings are present but not likely to be in suspension in quantities sufficient to produce ignitible mixtures.


Groups in classes None A B C D E F G None
Examples of locations or atmospheres in classes and groups Piers and wharves inside and outside general storage, general industrial or commercial properties Acetylene Hydrogen Ethyl ether Gasoline
Naphtha
Alcohols
Acetone
Lacquer solvent
Benzene
Metal dust Carbon black coal dust, coke dust Grain dust, flour dust, starch dust, organic dust Baled waste, cocoa fiber, cotton, excelsior, hemp, istle, jute, kapok, oakum, sisal, Spanish moss, synthetic fibers, tow.

Table N-1-Summary Table on Use of Industrial Trucks in Various Locations-Continued
1 2 1 2 1 2
Divisions (nature of hazardous conditions) None Above condition exists
continuously, intermittently, or periodically under normal operating conditions
Above condition may occur accidentally as due to a puncture of a storage drum Explosive mixture may be present under normal operating conditions, or where failure of equipment may cause the condition to exist simultaneously with arcing or sparking of electrical equipment, or where dusts of an electrically conducting nature may be present Explosive mixture not normally present, but where deposits of dust may cause heat rise in electrical equipment, or where such deposits may be ignited by arcs or sparks from electrical equipment Locations in which easily ignitible fibers or materials producing combustible flyings are handled, manufactured, or used Locations in which easily ignitible fibers are stored or handled (except in the process of manufacture).


Authorized uses of trucks by types in groups of classes and divisions
Groups in classes None A B C D A B C D E F G E F G None None
Type of truck authorized:
Diesel:
Type D
D**
Type DS
DS DS DS
Type DY
DY DY DY DY
Electric:
Type E
E** E
Type ES
ES ES ES
Type EE
EE EE EE EE
Type EX
EX EX EX EX EX EX EX
Gasoline:
Type G
G**
Type GS
GS GS GS
LP-Gas:
Type LP
LP**
Type LPS
LPS LPS LPS
Paragraph Ref. in No. 505 210.211 201
(a)
203
(a)
209
(a)
204
(a),
(b)
202
(a)
205
(a)
209
(a)
206
(a),
(b)
207(a) 208 (a)

**Trucks conforming to these types may also be used-see subdivision (c)(2)(x) and (c)(2)(xii) of this section.
Only approved power-operated industrial trucks designated as DS, DY, ES, EE, EX, GS, or LPS shall be used in locations where easily ignitable fibers are stored or handled, including outside storage, but are not being processed or manufactured. Industrial trucks designated as E, which have been previously used in these locations may be continued in use.
In locations used for the storage of hazardous liquids in sealed containers or liquefied or compressed gases in containers, approved power-operated industrial trucks designated as DS, ES, GS, or LPS may be used. This classification includes locations where volatile flammable liquids or flammable gases or vapors are used, but which, would become hazardous only in case of an accident or of some unusual operating condition. The quantity of hazardous material that might escape in case of accident, the adequacy of ventilating equipment, the total area involved, and the record of the industry or business with respect to explosions or fires are all factors that should receive consideration in determining whether or not the DS or DY, ES, EE, GS, LPS designated truck possesses sufficient safeguards for the location. Piping without valves, checks, meters and similar devices would not ordinarily be deemed to introduce a hazardous condition even though used for hazardous liquids or gases. Locations used for the storage of hazardous liquids or of liquified or compressed gases in sealed containers would not normally be considered hazardous unless subject to other hazardous conditions also.
Only approved power operated industrial trucks designated as EX shall be used in atmospheres in which combustible dust is or may be in suspension continuously, intermittently, or periodically under normal operating conditions, in quantities sufficient to produce explosive or ignitable mixtures, or where mechanical failure or abnormal operation of machinery or equipment might cause such mixtures to be produced.
The EX classification usually includes the working areas of grain handling and storage plants, room containing grinders or pulverizers, cleaners, graders, scalpers, open conveyors or spouts, open bins or hoppers, mixers, or blenders, automatic or hopper scales, packing machinery, elevator heads and boots, stock distributors, dust and stock collectors (except all-metal collectors vented to the outside), and all similar dust producing machinery and equipment in grain processing plants, starch plants, sugar pulverizing plants, malting plants, hay grinding plants, and other occupancies of similar nature; coal pulverizing plants (except where the pulverizing equipment is essentially dust tight); all working areas where metal dusts and powders are produced, processed, handled, packed, or stored (except in tight containers); and other similar locations where combustible dust may, under normal operating conditions, be present in the air in quantities sufficient to produce explosive or ignitable mixtures.
Only approved power-operated industrial trucks designated as DY, EE, or EX shall be used in atmospheres in which combustible dust will not normally be in suspension in the air or will not be likely to be thrown into suspension by the normal operation of equipment or apparatus in quantities sufficient to produce explosive or ignitable mixtures but where deposits or accumulations of such dust may be ignited by arcs or sparks originating in the truck.
Only approved power-operated industrial trucks designated as DY, EE, or EX shall be used in locations which are hazardous because of the presence of easily ignitable fibers or flyings but in which such fibers or flyings are not likely to be in suspension in the air in quantities sufficient to produce ignitable mixtures.
On piers and wharves handling general cargo, any approved power-operated industrial truck designated as Type D, E, G, or LP may be used, or trucks which conform to the requirements for these types may be used.
If storage warehouses and outside storage locations are hazardous only the approved power-operated industrial truck specified for such locations in this paragraph (c)(2) shall be used. If not classified as hazardous, any approved power-operated industrial truck designated as Type D, E, G, or LP may be used, or trucks which conform to the requirements for these types may be used.
If general industrial or commercial properties are hazardous, only approved power-operated industrial trucks specified for such locations in this paragraph (c)(2) shall be used. If not classified as hazardous, any approved power-operated industrial truck designated as Type D, E, G, or LP may be used, or trucks which conform to the requirements of these types may be used.
Power-operated industrial trucks shall not be used in atmospheres containing hazardous concentrations of metal dust, including aluminum, magnesium, and their commercial alloys, other metals of similarly hazardous characteristics, or in atmospheres containing carbon black, coal or coke dust except approved power-operated industrial trucks designated as EX may be used in such atmospheres.
In atmospheres where dust of magnesium, aluminum or aluminum bronze may be present, fuses, switches, motor controllers, and circuit breakers of trucks shall have enclosures specifically approved for such locations.
Power-operated industrial trucks that have been originally approved for the use of gasoline for fuel, when converted to the use of liquefied petroleum gas fuel in accordance with paragraph (q) of this section, may be used in those locations where G, GS or LP, and LPS designated trucks have been specified in the preceding paragraphs.
High Lift Rider trucks shall be fitted with an overhead guard manufactured in accordance with paragraph (a)(2) of this section, unless operating conditions do not permit.
If the type of load presents a hazard, the user shall equip fork trucks with a vertical load backrest extension manufactured in accordance with paragraph (a)(2) of this section.
The storage and handling of liquid fuels such as gasoline and diesel fuel shall be in accordance with NFPA Flammable and Combustible Liquids Code (NFPA No. 30-1969), which is incorporated by reference as specified in §1910.6.
The storage and handling of liquefied petroleum gas fuel shall be in accordance with NFPA Storage and Handling of Liquefied Petroleum Gases (NFPA No. 58-1969), which is incorporated by reference as specified in §1910.6.
Battery charging installations shall be located in areas designated for that purpose.
Facilities shall be provided for flushing and neutralizing spilled electrolyte, for fire protection, for protecting charging apparatus from damage by trucks, and for adequate ventilation for dispersal of fumes from gassing batteries.
[Reserved]
A conveyor, overhead hoist, or equivalent material handling equipment shall be provided for handling batteries.
Reinstalled batteries shall be properly positioned and secured in the truck.
A carboy tilter or siphon shall be provided for handling electrolyte.
When charging batteries, acid shall be poured into water; water shall not be poured into acid.
Trucks shall be properly positioned and brake applied before attempting to change or charge batteries.
Care shall be taken to assure that vent caps are functioning. The battery (or compartment) cover(s) shall be open to dissipate heat.
Smoking shall be prohibited in the charging area.
Precautions shall be taken to prevent open flames, sparks, or electric arcs in battery charging areas.
Tools and other metallic objects shall be kept away from the top of uncovered batteries.
[Reserved]
Where general lighting is less than 2 lumens per square foot, auxiliary directional lighting shall be provided on the truck.
Concentration levels of carbon monoxide gas created by powered industrial truck operations shall not exceed the levels specified in §1910.1000.
See subpart D of this part.
The brakes of highway trucks shall be set and wheel chocks placed under the rear wheels to prevent the trucks from rolling while they are boarded with powered industrial trucks.
Wheel stops or other recognized positive protection shall be provided to prevent railroad cars from moving during loading or unloading operations.
Fixed jacks may be necessary to support a semitrailer and prevent upending during the loading or unloading when the trailer is not coupled to a tractor.
Positive protection shall be provided to prevent railroad cars from being moved while dockboards or bridge plates are in position.
The employer shall ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in this paragraph (l).
Prior to permitting an employee to operate a powered industrial truck (except for training purposes), the employer shall ensure that each operator has successfully completed the training required by this paragraph (l), except as permitted by paragraph (l)(5).
Trainees may operate a powered industrial truck only:
Under the direct supervision of persons who have the knowledge, training, and experience to train operators and evaluate their competence; and
Where such operation does not endanger the trainee or other employees.
All operator training and evaluation shall be conducted by persons who have the knowledge, training, and experience to train powered industrial truck operators and evaluate their competence.
Training shall consist of a combination of formal instruction (e.g., lecture, discussion, interactive computer learning, video tape, written material), practical training (demonstrations performed by the trainer and practical exercises performed by the trainee), and evaluation of the operator's performance in the workplace.
Powered industrial truck operators shall receive initial training in the following topics, except in topics which the employer can demonstrate are not applicable to safe operation of the truck in the employer's workplace.
Truck-related topics:
Operating instructions, warnings, and precautions for the types of truck the operator will be authorized to operate;
Differences between the truck and the automobile;
Truck controls and instrumentation: where they are located, what they do, and how they work;
Engine or motor operation;
Steering and maneuvering;
Visibility (including restrictions due to loading);
Fork and attachment adaptation, operation, and use limitations;
Vehicle capacity;
Vehicle stability;
Any vehicle inspection and maintenance that the operator will be required to perform;
Refueling and/or charging and recharging of batteries;
Operating limitations;
Any other operating instructions, warnings, or precautions listed in the operator's manual for the types of vehicle that the employee is being trained to operate.
The requirements of this section.
Workplace-related topics:
Surface conditions where the vehicle will be operated;
Composition of loads to be carried and load stability;
Load manipulation, stacking, and unstacking;
Pedestrian traffic in areas where the vehicle will be operated;
Narrow aisles and other restricted places where the vehicle will be operated;
Hazardous (classified) locations where the vehicle will be operated;
Ramps and other sloped surfaces that could affect the vehicle's stability;
Closed environments and other areas where insufficient ventilation or poor vehicle maintenance could cause a buildup of carbon monoxide or diesel exhaust;
Other unique or potentially hazardous environmental conditions in the workplace that could affect safe operation.
Refresher training, including an evaluation of the effectiveness of that training, shall be conducted as required by paragraph (l)(4)(ii) to ensure that the operator has the knowledge and skills needed to operate the powered industrial truck safely.
An evaluation of each powered industrial truck operator's performance shall be conducted at least once every three years.
Refresher training in relevant topics shall be provided to the operator when:
The operator has been observed to operate the vehicle in an unsafe manner;
The operator has been involved in an accident or near-miss incident;
The operator has received an evaluation that reveals that the operator is not operating the truck safely;
The operator is assigned to drive a different type of truck; or
A condition in the workplace changes in a manner that could affect safe operation of the truck.
If an operator has previously received training in a topic specified in paragraph (l)(3) of this section, and such training is appropriate to the truck and working conditions encountered, additional training in that topic is not required if the operator has been evaluated and found competent to operate the truck safely.
The employer shall certify that each operator has been trained and evaluated as required by this paragraph (l). The certification shall include the name of the operator, the date of the training, the date of the evaluation, and the identity of the person(s) performing the training or evaluation.
The employer shall ensure that operators of powered industrial trucks are trained, as appropriate, by the dates shown in the following table.

If the employee was hired: The initial training and evaluation of that employee must be completed:
Before December 1, 1999 By December 1, 1999.
After December 1, 1999 Before the employee is assigned to operate a powered industrial truck.
Appendix A to this section provides non-mandatory guidance to assist employers in implementing this paragraph (l). This appendix does not add to, alter, or reduce the requirements of this section.
Trucks shall not be driven up to anyone standing in front of a bench or other fixed object.
No person shall be allowed to stand or pass under the elevated portion of any truck, whether loaded or empty.
Unauthorized personnel shall not be permitted to ride on powered industrial trucks. A safe place to ride shall be provided where riding of trucks is authorized.
The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck.
When a powered industrial truck is left unattended, load engaging means shall be fully lowered, controls shall be neutralized, power shall be shut off, and brakes set. Wheels shall be blocked if the truck is parked on an incline.
When the operator of an industrial truck is dismounted and within 25 ft. of the truck still in his view, the load engaging means shall be fully lowered, controls neutralized, and the brakes set to prevent movement.
A powered industrial truck is unattended when the operator is 25 ft. or more away from the vehicle which remains in his view, or whenever the operator leaves the vehicle and it is not in his view.
A safe distance shall be maintained from the edge of ramps or platforms while on any elevated dock, or platform or freight car. Trucks shall not be used for opening or closing freight doors.
Brakes shall be set and wheel blocks shall be in place to prevent movement of trucks, trailers, or railroad cars while loading or unloading. Fixed jacks may be necessary to support a semitrailer during loading or unloading when the trailer is not coupled to a tractor. The flooring of trucks, trailers, and railroad cars shall be checked for breaks and weakness before they are driven onto.
There shall be sufficient headroom under overhead installations, lights, pipes, sprinkler system, etc.
An overhead guard shall be used as protection against falling objects. It should be noted that an overhead guard is intended to offer protection from the impact of small packages, boxes, bagged material, etc., representative of the job application, but not to withstand the impact of a falling capacity load.
A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it from falling rearward.
Only approved industrial trucks shall be used in hazardous locations.
[Reserved]
[Reserved]
Fire aisles, access to stairways, and fire equipment shall be kept clear.
All traffic regulations shall be observed, including authorized plant speed limits. A safe distance shall be maintained approximately three truck lengths from the truck ahead, and the truck shall be kept under control at all times.
The right of way shall be yielded to ambulances, fire trucks, or other vehicles in emergency situations.
Other trucks traveling in the same direction at intersections, blind spots, or other dangerous locations shall not be passed.
The driver shall be required to slow down and sound the horn at cross aisles and other locations where vision is obstructed. If the load being carried obstructs forward view, the driver shall be required to travel with the load trailing.
Railroad tracks shall be crossed diagonally wherever possible. Parking closer than 8 feet from the center of railroad tracks is prohibited.
The driver shall be required to look in the direction of, and keep a clear view of the path of travel.
Grades shall be ascended or descended slowly.
When ascending or descending grades in excess of 10 percent, loaded trucks shall be driven with the load upgrade.
On all grades the load and load engaging means shall be tilted back if applicable, and raised only as far as necessary to clear the road surface.
[Reserved]
Under all travel conditions the truck shall be operated at a speed that will permit it to be brought to a stop in a safe manner.
Stunt driving and horseplay shall not be permitted.
The driver shall be required to slow down for wet and slippery floors.
Dockboard or bridgeplates, shall be properly secured before they are driven over. Dockboard or bridgeplates shall be driven over carefully and slowly and their rated capacity never exceeded.
Elevators shall be approached slowly, and then entered squarely after the elevator car is properly leveled. Once on the elevator, the controls shall be neutralized, power shut off, and the brakes set.
Motorized hand trucks must enter elevator or other confined areas with load end forward.
Running over loose objects on the roadway surface shall be avoided.
While negotiating turns, speed shall be reduced to a safe level by means of turning the hand steering wheel in a smooth, sweeping motion. Except when maneuvering at a very low speed, the hand steering wheel shall be turned at a moderate, even rate.
Only stable or safely arranged loads shall be handled. Caution shall be exercised when handling off-center loads which cannot be centered.
Only loads within the rated capacity of the truck shall be handled.
The long or high (including multiple-tiered) loads which may affect capacity shall be adjusted.
Trucks equipped with attachments shall be operated as partially loaded trucks when not handling a load.
A load engaging means shall be placed under the load as far as possible; the mast shall be carefully tilted backward to stabilize the load.
Extreme care shall be used when tilting the load forward or backward, particularly when high tiering. Tilting forward with load engaging means elevated shall be prohibited except to pick up a load. An elevated load shall not be tilted forward except when the load is in a deposit position over a rack or stack. When stacking or tiering, only enough backward tilt to stabilize the load shall be used.
If at any time a powered industrial truck is found to be in need of repair, defective, or in any way unsafe, the truck shall be taken out of service until it has been restored to safe operating condition.
Fuel tanks shall not be filled while the engine is running. Spillage shall be avoided.
Spillage of oil or fuel shall be carefully washed away or completely evaporated and the fuel tank cap replaced before restarting engine.
No truck shall be operated with a leak in the fuel system until the leak has been corrected.
Open flames shall not be used for checking electrolyte level in storage batteries or gasoline level in fuel tanks.
Any power-operated industrial truck not in safe operating condition shall be removed from service. All repairs shall be made by authorized personnel.
No repairs shall be made in Class I, II, and III locations.
Those repairs to the fuel and ignition systems of industrial trucks which involve fire hazards shall be conducted only in locations designated for such repairs.
Trucks in need of repairs to the electrical system shall have the battery disconnected prior to such repairs.
All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design.
Industrial trucks shall not be altered so that the relative positions of the various parts are different from what they were when originally received from the manufacturer, nor shall they be altered either by the addition of extra parts not provided by the manufacturer or by the elimination of any parts, except as provided in paragraph (q)(12) of this section. Additional counterweighting of fork trucks shall not be done unless approved by the truck manufacturer.
Industrial trucks shall be examined before being placed in service, and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle. Such examination shall be made at least daily.

Where industrial trucks are used on a round-the-clock basis, they shall be examined after each shift. Defects when found shall be immediately reported and corrected.
Water mufflers shall be filled daily or as frequently as is necessary to prevent depletion of the supply of water below 75 percent of the filled capacity. Vehicles with mufflers having screens or other parts that may become clogged shall not be operated while such screens or parts are clogged. Any vehicle that emits hazardous sparks or flames from the exhaust system shall immediately be removed from service, and not returned to service until the cause for the emission of such sparks and flames has been eliminated.
When the temperature of any part of any truck is found to be in excess of its normal operating temperature, thus creating a hazardous condition, the vehicle shall be removed from service and not returned to service until the cause for such overheating has been eliminated.
Industrial trucks shall be kept in a clean condition, free of lint, excess oil, and grease. Noncombustible agents should be used for cleaning trucks. Low flash point (below 100 °F.) solvents shall not be used. High flash point (at or above 100 °F.) solvents may be used. Precautions regarding toxicity, ventilation, and fire hazard shall be consonant with the agent or solvent used.
[Reserved]
Industrial trucks originally approved for the use of gasoline for fuel may be converted to liquefied petroleum gas fuel provided the complete conversion results in a truck which embodies the features specified for LP or LPS designated trucks. Such conversion equipment shall be approved. The description of the component parts of this conversion system and the recommended method of installation on specific trucks are contained in the "Listed by Report."

[39 FR 23502, June 27, 1974, as amended at 40 FR 23073, May 28, 1975; 43 FR 49749, Oct. 24, 1978; 49 FR 5322, Feb. 10, 1984; 53 FR 12122, Apr. 12, 1988; 55 FR 32015, Aug. 6, 1990; 61 FR 9227, March 7, 1996; 63 FR 66270, Dec. 1, 1998; 68 FR 32638, June 2, 2003; 71 FR 16672, April 3, 2006; 81 83005, Nov. 18, 2016]
Appendix A -- Stability of Powered Industrial Trucks (Non-mandatory Appendix to Paragraph (l) of This Section)

A-1. Definitions.

The following definitions help to explain the principle of stability:

Center of gravity is the point on an object at which all of the object's weight is concentrated. For symmetrical loads, the center of gravity is at the middle of the load.

Counterweight is the weight that is built into the truck's basic structure and is used to offset the load's weight and to maximize the vehicle's resistance to tipping over.

Fulcrum is the truck's axis of rotation when it tips over.

Grade is the slope of a surface, which is usually measured as the number of feet of rise or fall over a hundred foot horizontal distance (the slope is expressed as a percent).

Lateral stability is a truck's resistance to overturning sideways.

Line of action is an imaginary vertical line through an object's center of gravity.

Load center is the horizontal distance from the load's edge (or the fork's or other attachment's vertical face) to the line of action through the load's center of gravity.

Longitudinal stability is the truck's resistance to overturning forward or rearward.

Moment is the product of the object's weight times the distance from a fixed point (usually the fulcrum). In the case of a powered industrial truck, the distance is measured from the point at which the truck will tip over to the object's line of action. The distance is always measured perpendicular to the line of action.

Track is the distance between the wheels on the same axle of the truck.

Wheelbase is the distance between the centerline of the vehicle's front and rear wheels.

A-2. General.

A-2.1. Determining the stability of a powered industrial truck is simple once a few basic principles are understood. There are many factors that contribute to a vehicle's stability: the vehicle's wheelbase, track, and height; the load's weight distribution; and the vehicle's counterweight location (if the vehicle is so equipped).

A-2.2. The "stability triangle," used in most stability discussions, demonstrates stability simply.

A-3. Basic Principles.

A-3.1. Whether an object is stable depends on the object's moment at one end of a system being greater than, equal to, or smaller than the object's moment at the system's other end. This principle can be seen in the way a see-saw or teeter-totter works: that is, if the product of the load and distance from the fulcrum (moment) is equal to the moment at the device's other end, the device is balanced and it will not move. However, if there is a greater moment at one end of the device, the device will try to move downward at the end with the greater moment.

A-3.2. The longitudinal stability of a counterbalanced powered industrial truck depends on the vehicle's moment and the load's moment. In other words, if the mathematic product of the load moment (the distance from the front wheels, the approximate point at which the vehicle would tip forward) to the load's center of gravity times the load's weight is less than the vehicle's moment, the system is balanced and will not tip forward. However, if the load's moment is greater than the vehicle's moment, the greater load-moment will force the truck to tip forward.

A-4. The Stability Triangle.

A-4.1. Almost all counterbalanced powered industrial trucks have a three-point suspension system, that is, the vehicle is supported at three points. This is true even if the vehicle has four wheels. The truck's steer axle is attached to the truck by a pivot pin in the axle's center. When the points are connected with imaginary lines, this three-point support forms a triangle called the stability triangle. Figure 1 depicts the stability triangle.

Figure 1
Notes:
  1. When the vehicle is loaded, the combined center of gravity (CG) shifts toward line B-C. Theoretically the maximum load will result in the CG at the line B-C. In actual practice, the combined CG should never be at line B-C.
  2. The addition of additional counterweight will cause the truck CG to shift toward points A and result in a truck that is less stable laterally.

A-4.2. When the vehicle's line of action, or load center, falls within the stability triangle, the vehicle is stable and will not tip over. However, when the vehicle's line of action or the vehicle/ load combination falls outside the stability triangle, the vehicle is unstable and may tip over. (See Figure 2.)

Figure 2


A-5. Longitudinal Stability.

A-5.1. The axis of rotation when a truck tips forward is the front wheels' points of contact with the pavement. When a powered industrial truck tips forward, the truck will rotate about this line. When a truck is stable, the vehicle-moment must exceed the load-moment. As long as the vehicle-moment is equal to or exceeds the load-moment, the vehicle will not tip over. On the other hand, if the load moment slightly exceeds the vehicle-moment, the truck will begin to tip forward, thereby causing the rear to lose contact with the floor or ground and resulting in loss of steering control. If the load-moment greatly exceeds the vehicle moment, the truck will tip forward.

A-5.2. To determine the maximum safe load-moment, the truck manufacturer normally rates the truck at a maximum load at a given distance from the front face of the forks. The specified distance from the front face of the forks to the line of action of the load is commonly called the load center. Because larger trucks normally handle loads that are physically larger, these vehicles have greater load centers. Trucks with a capacity of 30,000 pounds or less are normally rated at a given load weight at a 24-inch load center. Trucks with a capacity greater than 30,000 pounds are normally rated at a given load weight at a 36- or 48-inch load center. To safely operate the vehicle, the operator should always check the data plate to determine the maximum allowable weight at the rated load center.

A-5.3. Although the true load-moment distance is measured from the front wheels, this distance is greater than the distance from the front face of the forks. Calculating the maximum allowable load- moment using the load-center distance always provides a lower load- moment than the truck was designed to handle. When handling unusual loads, such as those that are larger than 48 inches long (the center of gravity is greater than 24 inches) or that have an offset center of gravity, etc., a maximum allowable load-moment should be calculated and used to determine whether a load can be safely handled. For example, if an operator is operating a 3000 pound capacity truck (with a 24-inch load center), the maximum allowable load-moment is 72,000 inch-pounds (3,000 times 24). If a load is 60 inches long (30-inch load center), then the maximum that this load can weigh is 2,400 pounds (72,000 divided by 30).

A-6. Lateral Stability.

A-6.1. The vehicle's lateral stability is determined by the line of action's position (a vertical line that passes through the combined vehicle's and load's center of gravity) relative to the stability triangle. When the vehicle is not loaded, the truck's center of gravity location is the only factor to be considered in determining the truck's stability. As long as the line of action of the combined vehicle's and load's center of gravity falls within the stability triangle, the truck is stable and will not tip over. However, if the line of action falls outside the stability triangle, the truck is not stable and may tip over. Refer to Figure 2.

A-6.2. Factors that affect the vehicle's lateral stability include the load's placement on the truck, th e height of the load above the surface on which the vehicle is operating, and the vehicle's degree of lean.

A-7. Dynamic Stability.

A-7.1. Up to this point, the stability of a powered industrial truck has been discussed without considering the dynamic forces that result when the vehicle and load are put into motion. The weight's transfer and the resultant shift in the center of gravity due to the dynamic forces created when the machine is moving, braking, cornering, lifting, tilting, and lowering loads, etc., are important stability considerations.

A-7.2. When determining whether a load can be safely handled, the operator should exercise extra caution when handling loads that cause the vehicle to approach its maximum design characteristics. For example, if an operator must handle a maximum load, the load should be carried at the lowest position possible, the truck should be accelerated slowly and evenly, and the forks should be tilted forward cautiously. However, no precise rules can be formulated to cover all of these eventualities.

[63 FR 66270, Dec. 1, 1998]
A crane is a machine for lifting and lowering a load and moving it horizontally, with the hoisting mechanism an integral part of the machine. Cranes whether fixed or mobile are driven manually or by power.
An automatic crane is a crane which when activated operates through a preset cycle or cycles.
A cab-operated crane is a crane controlled by an operator in a cab located on the bridge or trolley.
Cantilever gantry crane means a gantry or semigantry crane in which the bridge girders or trusses extend transversely beyond the crane runway on one or both sides.
Floor-operated crane means a crane which is pendant or nonconductive rope controlled by an operator on the floor or an independent platform.
Gantry crane means a crane similar to an overhead crane except that the bridge for carrying the trolley or trolleys is rigidly supported on two or more legs running on fixed rails or other runway.
Hot metal handling crane means an overhead crane used for transporting or pouring molten material.
Overhead crane means a crane with a movable bridge carrying a movable or fixed hoisting mechanism and traveling on an overhead fixed runway structure.
Power-operated crane means a crane whose mechanism is driven by electric, air, hydraulic, or internal combustion means.
A pulpit-operated crane is a crane operated from a fixed operator station not attached to the crane.
A remote-operated crane is a crane controlled by an operator not in a pulpit or in the cab attached to the crane, by any method other than pendant or rope control.
A semigantry crane is a gantry crane with one end of the bridge rigidly supported on one or more legs that run on a fixed rail or runway, the other end of the bridge being supported by a truck running on an elevated rail or runway.
Storage bridge crane means a gantry type crane of long span usually used for bulk storage of material; the bridge girders or trusses are rigidly or nonrigidly supported on one or more legs. It may have one or more fixed or hinged cantilever ends.
Wall crane means a crane having a jib with or without trolley and supported from a side wall or line of columns of a building. It is a traveling type and operates on a runway attached to the side wall or columns.
Appointed means assigned specific responsibilities by the employer or the employer's representative.
ANSI means the American National Standards Institute.
An auxiliary hoist is a supplemental hoisting unit of lighter capacity and usually higher speed than provided for the main hoist.
A brake is a device used for retarding or stopping motion by friction or power means.
A drag brake is a brake which provides retarding force without external control.
A holding brake is a brake that automatically prevents motion when power is off.
Bridge means that part of a crane consisting of girders, trucks, end ties, footwalks, and drive mechanism which carries the trolley or trolleys.
Bridge travel means the crane movement in a direction parallel to the crane runway.
A bumper (buffer) is an energy absorbing device for reducing impact when a moving crane or trolley reaches the end of its permitted travel; or when two moving cranes or trolleys come in contact.
The cab is the operator's compartment on a crane.
Clearance means the distance from any part of the crane to a point of the nearest obstruction.
Collectors current are contacting devices for collecting current from runway or bridge conductors.
Conductors, bridge are the electrical conductors located along the bridge structure of a crane to provide power to the trolley.
Conductors, runway (main) are the electrical conductors located along a crane runway to provide power to the crane.
The control braking means is a method of controlling crane motor speed when in an overhauling condition.
Countertorque means a method of control by which the power to the motor is reversed to develop torque in the opposite direction.
Dynamic means a method of controlling crane motor speeds when in the overhauling condition to provide a retarding force.
Regenerative means a form of dynamic braking in which the electrical energy generated is fed back into the power system.
Mechanical means a method of control by friction.
Controller, spring return means a controller which when released will return automatically to a neutral position.
Designated means selected or assigned by the employer or the employer's representative as being qualified to perform specific duties.
A drift point means a point on a travel motion controller which releases the brake while the motor is not energized. This allows for coasting before the brake is set.
The drum is the cylindrical member around which the ropes are wound for raising or lowering the load.
An equalizer is a device which compensates for unequal length or stretch of a rope.
Exposed means capable of being contacted inadvertently. Applied to hazardous objects not adequately guarded or isolated.
Fail-safe means a provision designed to automatically stop or safely control any motion in which a malfunction occurs.
Footwalk means the walkway with handrail, attached to the bridge or trolley for access purposes.
A hoist is an apparatus which may be a part of a crane, exerting a force for lifting or lowering.
Hoist chain means the load bearing chain in a hoist.

Note: Chain properties do not conform to those shown in ANSI B30.9-1971, Safety Code for Slings.
Hoist motion means that motion of a crane which raises and lowers a load.
Load means the total superimposed weight on the load block or hook.
The load block is the assembly of hook or shackle, swivel, bearing, sheaves, pins, and frame suspended by the hoisting rope.
Magnet means an electromagnetic device carried on a crane hook to pick up loads magnetically.
Main hoist means the hoist mechanism provided for lifting the maximum rated load.
A man trolley is a trolley having an operator's cab attached thereto.
Rated load means the maximum load for which a crane or individual hoist is designed and built by the manufacturer and shown on the equipment nameplate(s).
Rope refers to wire rope, unless otherwise specified.
Running sheave means a sheave which rotates as the load block is raised or lowered.
Runway means an assembly of rails, beams, girders, brackets, and framework on which the crane or trolley travels.
Side pull means that portion of the hoist pull acting horizontally when the hoist lines are not operated vertically.
Span means the horizontal distance center to center of runway rails.
Standby crane means a crane which is not in regular service but which is used occasionally or intermittently as required.
A stop is a device to limit travel of a trolley or crane bridge. This device normally is attached to a fixed structure and normally does not have energy absorbing ability.
A switch is a device for making, breaking, or for changing the connections in an electric circuit.
An emergency stop switch is a manually or automatically operated electric switch to cut off electric power independently of the regular operating controls.
A limit switch is a switch which is operated by some part or motion of a power-driven machine or equipment to alter the electric circuit associated with the machine or equipment.
A main switch is a switch controlling the entire power supply to the crane.
A master switch is a switch which dominates the operation of contactors, relays, or other remotely operated devices.
The trolley is the unit which travels on the bridge rails and carries the hoisting mechanism.
Trolley travel means the trolley movement at right angles to the crane runway.
Truck means the unit consisting of a frame, wheels, bearings, and axles which supports the bridge girders or trolleys.
This section applies to overhead and gantry cranes, including semigantry, cantilever gantry, wall cranes, storage bridge cranes, and others having the same fundamental characteristics. These cranes are grouped because they all have trolleys and similar travel characteristics.
All new overhead and gantry cranes constructed and installed on or after August 31, 1971, shall meet the design specifications of the American National Standard Safety Code for Overhead and Gantry Cranes, ANSI B30.2.0-1967, which is incorporated by reference as specified in §1910.6.
Cranes may be modified and rerated provided such modifications and the supporting structure are checked thoroughly for the new rated load by a qualified engineer or the equipment manufacturer. The crane shall be tested in accordance with paragraph (k)(2) of this section. New rated load shall be displayed in accordance with subparagraph (5) of this paragraph.
Outdoor storage bridges shall be provided with automatic rail clamps. A wind-indicating device shall be provided which will give a visible or audible alarm to the bridge operator at a predetermined wind velocity. If the clamps act on the rail heads, any beads or weld flash on the rail heads shall be ground off.
The rated load of the crane shall be plainly marked on each side of the crane, and if the crane has more than one hoisting unit, each hoist shall have its rated load marked on it or its load block and this marking shall be clearly legible from the ground or floor.
Minimum clearance of 3 inches overhead and 2 inches laterally shall be provided and maintained between crane and obstructions in conformity with Crane Manufacturers Association of America, Inc., Specification No. 61, which is incorporated by reference as specified in §1910.6 (formerly the Electric Overhead Crane Institute, Inc).
Where passageways or walkways are provided obstructions shall not be placed so that safety of personnel will be jeopardized by movements of the crane.
If the runways of two cranes are parallel, and there are no intervening walls or structure, there shall be adequate clearance provided and maintained between the two bridges.
Only designated personnel shall be permitted to operate a crane covered by this section.
The general arrangement of the cab and the location of control and protective equipment shall be such that all operating handles are within convenient reach of the operator when facing the area to be served by the load hook, or while facing the direction of travel of the cab. The arrangement shall allow the operator a full view of the load hook in all positions.
The cab shall be located to afford a minimum of 3 inches clearance from all fixed structures within its area of possible movement.
Access to the car and/or bridge walkway shall be by a conveniently placed fixed ladder, stairs, or platform requiring no step over any gap exceeding 12 inches (30 cm). Fixed ladders must comply with subpart D of this part.
Carbon tetrachloride extinguishers shall not be used.
Light in the cab shall be sufficient to enable the operator to see clearly enough to perform his work.
If sufficient headroom is available on cab-operated cranes, a footwalk shall be provided on the drive side along the entire length of the bridge of all cranes having the trolley running on the top of the girders.
Where footwalks are located in no case shall less than 48 inches of headroom be provided.
Footwalks shall be of rigid construction and designed to sustain a distributed load of at least 50 pounds per square foot.
[Reserved]
The inner edge shall extend at least to the line of the outside edge of the lower cover plate or flange of the girder.
Footwalks shall have a walking surface of antislip type.

Note: Wood will meet this requirement.
Toeboards and handrails must comply with subpart D of this part.
Gantry cranes shall be provided with ladders or stairways extending from the ground to the footwalk or cab platform.
Ladders shall be permanently and securely fastened in place and constructed in compliance with subpart D of this part.
Stairways shall be equipped with rigid and substantial metal handrails. Walking surfaces shall be of an antislip type.
Stops shall be provided at the limits of travel of the trolley.
A stop engaging the tread of the wheel shall be of a height at least equal to the radius of the wheel.
Stops shall be fastened to resist forces applied when contacted.
A crane shall be provided with bumpers or other automatic means providing equivalent effect, unless the crane travels at a slow rate of speed and has a faster deceleration rate due to the use of sleeve bearings, or is not operated near the ends of bridge and trolley travel, or is restricted to a limited distance by the nature of the crane operation and there is no hazard of striking any object in this limited distance, or is used in similar operating conditions. The bumpers shall be capable of stopping the crane (not including the lifted load) at an average rate of deceleration not to exceed 3 ft/s/s when traveling in either direction at 20 percent of the rated load speed.
The bumpers shall have sufficient energy absorbing capacity to stop the crane when traveling at a speed of at least 40 percent of rated load speed.
The bumper shall be so mounted that there is no direct shear on bolts.
Bumpers shall be so designed and installed as to minimize parts falling from the crane in case of breakage.
A trolley shall be provided with bumpers or other automatic means of equivalent effect, unless the trolley travels at a slow rate of speed, or is not operated near the ends of bridge and trolley travel, or is restricted to a limited distance of the runway and there is no hazard of striking any object in this limited distance, or is used in similar operating conditions. The bumpers shall be capable of stopping the trolley (not including the lifted load) at an average rate of deceleration not to exceed 4.7 ft/s/s when traveling in either direction at one-third of the rated load speed.
Bumpers or equivalent shall be designed and installed to minimize parts falling from the trolley in case of age.
When more than one trolley is operated on the same bridge, each shall be equipped with bumpers or equivalent on their adjacent ends.
Bridge trucks shall be equipped with sweeps which extend below the top of the rail and project in front of the truck wheels.
If hoisting ropes run near enough to other parts to make fouling or chafing possible, guards shall be installed to prevent this condition.
A guard shall be provided to prevent contact between bridge conductors and hoisting ropes if they could come into contact.
Exposed moving parts such as gears, set screws, projecting keys, chains, chain sprockets, and reciprocating components which might constitute a hazard under normal operating conditions shall be guarded.
Each guard shall be capable of supporting without permanent distortion the weight of a 200-pound person unless the guard is located where it is impossible for a person to step on it.
Guards shall be securely fastened.
Each independent hoisting unit of a crane shall be equipped with at least one self-setting brake, hereafter referred to as a holding brake, applied directly to the motor shaft or some part of the gear train.
Each independent hoisting unit of a crane, except worm-geared hoists, the angle of whose worm is such as to prevent the load from accelerating in the lowering direction shall, in addition to a holding brake, be equipped with control braking means to prevent overspeeding.
Holding brakes for hoist motors shall have not less than the following percentage of the full load hoisting torque at the point where the brake is applied.
125 percent when used with a control braking means other than mechanical.
100 percent when used in conjunction with a mechanical control braking means.
100 percent each if two holding brakes are provided.
Holding brakes on hoists shall be applied automatically when power is removed.
Where necessary holding brakes shall be provided with adjustment means to compensate for wear.
The wearing surface of all holding-brake drums or discs shall be smooth.
Each independent hoisting unit of a crane handling hot metal and having power control braking means shall be equipped with at least two holding brakes.
Holding brakes on hoists shall have ample thermal capacity for the frequency of operation required by the service.
A power control braking means such as regenerative, dynamic or countertorque braking, or a mechanically controlled braking means shall be capable of maintaining safe lowering speeds of rated loads.
The control braking means shall have ample thermal capacity for the frequency of operation required by service.
Foot-operated brakes shall not require an applied force of more than 70 pounds to develop manufacturer's rated brake torque.
Where necessary brakes shall be provided with adjustment means to compensate for wear.
The wearing surface of all brakedrums or discs shall be smooth.
Brakes on trolleys and bridges shall have ample thermal capacity for the frequency of operation required by the service to prevent impairment of functions from overheating.
All foot-brake pedals shall be constructed so that the operator's foot will not easily slip off the pedal.
Foot-operated brakes shall be equipped with automatic means for positive release when pressure is released from the pedal.
Brakes for stopping the motion of the trolley or bridge shall be of sufficient size to stop the trolley or bridge within a distance in feet equal to 10 percent of full load speed in feet per minute when traveling at full speed with full load.
If holding brakes are provided on the bridge or trolleys, they shall not prohibit the use of a drift point in the control circuit.
Brakes may be applied by mechanical, electrical, pneumatic, hydraulic, or gravity means.
On cab-operated cranes with cab on trolley, a trolley brake shall be required as specified under paragraph (f)(4) of this section.
A drag brake may be applied to hold the trolley in a desired position on the bridge and to eliminate creep with the power off.
On cab-operated cranes with cab on bridge, a bridge brake is required as specified under paragraph (f)(4) of this section.
On all floor, remote and pulpit-operated crane bridge drives, a brake of noncoasting mechanical drive shall be provided.
On cab-operated cranes with cab on trolley, a bridge brake of the holding type shall be required.
Wiring and equipment shall comply with subpart S of this part.
The voltage at pendant push-buttons shall not exceed 150 volts for a.c. and 300 volts for d.c.
Where multiple conductor cable is used with a suspended pushbutton station, the station must be supported in some satisfactory manner that will protect the electrical conductors against strain.
Pendant control boxes shall be constructed to prevent electrical shock and shall be clearly marked for identification of functions.
The control circuit voltage shall not exceed 600 volts for a.c. or d.c. current.
Electrical equipment shall be so located or enclosed that live parts will not be exposed to accidental contact under normal operating conditions.
Guards for live parts shall be substantial and so located that they cannot be accidently deformed so as to make contact with the live parts.
Electric equipment shall be protected from dirt, grease, oil, and moisture.
Cranes not equipped with spring-return controllers or momentary contact pushbuttons shall be provided with a device which will disconnect all motors from the line on failure of power and will not permit any motor to be restarted until the controller handle is brought to the "off" position, or a reset switch or button is operated.
The controller operating handle shall be located within convenient reach of the operator.
As far as practicable, the movement of each controller handle shall be in the same general directions as the resultant movements of the load.
Remote-operated cranes shall function so that if the control signal for any crane motion becomes ineffective the crane motion shall stop.
The control for the bridge and trolley travel shall be so located that the operator can readily face the direction of travel.
For floor-operated cranes, the controller or controllers if rope operated, shall automatically return to the "off" position when released by the operator.
Pushbuttons in pendant stations shall return to the "off" position when pressure is released by the crane operator.
Automatic cranes shall be so designed that all motions shall fail-safe if any malfunction of operation occurs.
Lever operated controllers shall be provided with a notch or latch which in the "off" position prevents the handle from being inadvertently moved to the "on" position. An "off" detent or spring return arrangement is acceptable.
Enclosures for resistors shall have openings to provide adequate ventilation, and shall be installed to prevent the accumulation of combustible matter too near to hot parts.
Provision shall be made to prevent broken parts or molten metal falling upon the operator or from the crane.
Resistor units shall be supported so as to be as free as possible from vibration.
The power supply to the runway conductors shall be controlled by a switch or circuit breaker located on a fixed structure, accessible from the floor, and arranged to be locked in the open position.
On floor-operated cranes, a switch or circuit breaker of the enclosed type, with provision for locking in the open position, shall be provided in the leads from the runway conductors. This disconnect shall be mounted on the bridge or footwalk near the runway collectors. One of the following types of floor-operated disconnects shall be provided:
Nonconductive rope attached to the main disconnect switch.
An undervoltage trip for the main circuit breaker operated by an emergency stop button in the pendant pushbutton in the pendant pushbutton station.
A main line contactor operated by a switch or pushbutton in the pendant pushbutton station.
The hoisting motion of all electric traveling cranes shall be provided with an overtravel limit switch in the hoisting direction.
All cranes using a lifting magnet shall have a magnet circuit switch of the enclosed type with provision for locking in the open position. Means for discharging the inductive load of the magnet shall be provided.
On cab-operated cranes a switch or circuit breaker of the enclosed type, with provision for locking in the open position, shall be provided in the leads from the runway conductors. A means of opening this switch or circuit breaker shall be located within easy reach of the operator.
Conductors of the open type mounted on the crane runway beams or overhead shall be so located or so guarded that persons entering or leaving the cab or crane footwalk normally could not come into contact with them.
If a service receptacle is provided in the cab or on the bridge of cab-operated cranes, it shall be a grounded three-prong type permanent receptacle, not exceeding 300 volts.
Sheave grooves shall be smooth and free from surface defects which could cause rope damage.
The sheaves in the bottom block shall be equipped with close-fitting guards that will prevent ropes from becoming fouled when the block is lying on the ground with ropes loose.
Pockets and flanges of sheaves used with hoist chains shall be of such dimensions that the chain does not catch or bind during operation.
All running sheaves shall be equipped with means for lubrication. Permanently lubricated, sealed and/or shielded bearings meet this requirement.
Sheaves carrying ropes which can be momentarily unloaded shall be provided with close-fitting guards or other suitable devices to guide the rope back into the groove when the load is applied again.
In using hoisting ropes, the crane manufacturer's recommendation shall be followed. The rated load divided by the number of parts of rope shall not exceed 20 percent of the nominal breaking strength of the rope.
Rope shall be secured to the drum as follows:
No less than two wraps of rope shall remain on the drum when the hook is in its extreme low position.
Rope end shall be anchored by a clamp securely attached to the drum, or by a socket arrangement approved by the crane or rope manufacturer.
Eye splices. [Reserved]
Rope clips attached with U-bolts shall have the U-bolts on the dead or short end of the rope. Spacing and number of all types of clips shall be in accordance with the clip manufacturer's recommendation. Clips shall be drop-forged steel in all sizes manufactured commercially. When a newly installed rope has been in operation for an hour, all nuts on the clip bolts shall be retightened.
Swaged or compressed fittings shall be applied as recommended by the rope or crane manufacturer.
Wherever exposed to temperatures, at which fiber cores would be damaged, rope having an independent wirerope or wire-strand core, or other temperature-damage resistant core shall be used.
Replacement rope shall be the same size, grade, and construction as the original rope furnished by the crane manufacturer, unless otherwise recommended by a wire rope manufacturer due to actual working condition requirements.
Socketing shall be done in the manner specified by the manufacturer of the assembly.
If a load is supported by more than one part of rope, the tension in the parts shall be equalized.
Hooks shall meet the manufacturer's recommendations and shall not be overloaded.
Except for floor-operated cranes a gong or other effective warning signal shall be provided for each crane equipped with a power traveling mechanism.
Prior to initial use all new and altered cranes shall be inspected to insure compliance with the provisions of this section.
Inspection procedure for cranes in regular service is divided into two general classifications based upon the intervals at which inspection should be performed. The intervals in turn are dependent upon the nature of the critical components of the crane and the degree of their exposure to wear, deterioration, or malfunction. The two general classifications are herein designated as "frequent" and "periodic" with respective intervals between inspections as defined below:
Frequent inspection—Daily to monthly intervals.
Periodic inspection—1 to 12-month intervals.
The following items shall be inspected for defects at intervals as defined in paragraph (j)(1)(ii) of this section or as specifically indicated, including observation during operation for any defects which might appear between regular inspections. All deficiencies such as listed shall be carefully examined and determination made as to whether they constitute a safety hazard:
All functional operating mechanisms for maladjustment interfering with proper operation. Daily.
Hooks with deformation or cracks. Visual inspection daily; monthly inspection with a certification record which includes the date of inspection, the signature of the person who performed the inspection and the serial number, or other identifier, of the hook inspected. For hooks with cracks or having more than 15 percent in excess of normal throat opening or more than 10° twist from the plane of the unbent hook refer to paragraph (l)(3)(iii)(a) of this section.
Hoist chains, including end connections, for excessive wear, twist, distorted links interfering with proper function, or stretch beyond manufacturer's recommendations. Visual inspection daily; monthly inspection with a certification record which includes the date of inspection, the signature of the person who performed the inspection and an identifier of the chain which was inspected.
[Reserved]
All functional operating mechanisms for excessive wear of components.
Rope reeving for noncompliance with manufacturer's recommendations.
Deterioration or leakage in lines, tanks, valves, drain pumps, and other parts of air or hydraulic systems. Daily.
Complete inspections of the crane shall be performed at intervals as generally defined in paragraph (j)(1)(ii)(b) of this section, depending upon its activity, severity of service, and environment, or as specifically indicated below. These inspections shall include the requirements of paragraph (j)(2) of this section and in addition, the following items. Any deficiencies such as listed shall be carefully examined and determination made as to whether they constitute a safety hazard:
Deformed, cracked, or corroded members.
Cracked or worn sheaves and drums.
Worn, cracked or distorted parts such as pins, bearings, shafts, gears, rollers, locking and clamping devices.
[Reserved]
Excessive wear on brake system parts, linings, pawls, and ratchets.
Load, wind, and other indicators over their full range, for any significant inaccuracies.
Gasoline, diesel, electric, or other powerplants for improper performance or noncompliance with applicable safety requirements.
Excessive wear of chain drive sprockets and excessive chain stretch.
Electrical apparatus, for signs of pitting or any deterioration of controller contactors, limit switches and pushbutton stations.
Loose bolts or rivets.
A crane which has been idle for a period of 1 month or more, but less than 6 months, shall be given an inspection conforming with requirements of paragraph (j)(2) of this section and paragraph (m)(2) of this section before placing in service.
Standby cranes shall be inspected at least semi-annually in accordance with requirements of paragraph (j)(2) of this section and paragraph (m)(2) of this section.
A crane which has been idle for a period of over 6 months shall be given a complete inspection conforming with requirements of paragraphs (j) (2) and (3) of this section and paragraph (m)(2) of this section before placing in service.
Prior to initial use all new and altered cranes shall be tested to insure compliance with this section including the following functions:
Hoisting and lowering.
Trolley travel.
Bridge travel.
Limit switches, locking and safety devices.
The trip setting of hoist limit switches shall be determined by tests with an empty hook traveling in increasing speeds up to the maximum speed. The actuating mechanism of the limit switch shall be located so that it will trip the switch, under all conditions, in sufficient time to prevent contact of the hook or hook block with any part of the trolley.
Test loads shall not be more than 125 percent of the rated load unless otherwise recommended by the manufacturer. The test reports shall be placed on file where readily available to appointed personnel.
A preventive maintenance program based on the crane manufacturer's recommendations shall be established.
Before adjustments and repairs are started on a crane the following precautions shall be taken:
The crane to be repaired shall be run to a location where it will cause the least interference with other cranes and operations in the area.
All controllers shall be at the off position.
The main or emergency switch shall be open and locked in the open position.
Warning or "out of order" signs shall be placed on the crane, also on the floor beneath or on the hook where visible from the floor.
Where other cranes are in operation on the same runway, rail stops or other suitable means shall be provided to prevent interference with the idle crane.
After adjustments and repairs have been made the crane shall not be operated until all guards have been reinstalled, safety devices reactivated and maintenance equipment removed.
Any unsafe conditions disclosed by the inspection requirements of paragraph (j) of this section shall be corrected before operation of the crane is resumed. Adjustments and repairs shall be done only by designated personnel.
Repairs or replacements shall be provided promptly as needed for safe operation. The following are examples:
Crane hooks showing defects described in paragraph (j)(2)(iii) of this section shall be discarded. Repairs by welding or reshaping are not generally recommended. If such repairs are attempted they shall only be done under competent supervision and the hook shall be tested to the load requirements of paragraph (k)(2) of this section before further use.
Load attachment chains and rope slings showing defects described in paragraph (j)(2) (iv) and (v) of this section respectively.
All critical parts which are cracked, broken, bent, or excessively worn.
Pendant control stations shall be kept clean and function labels kept legible.
Adjustments shall be maintained to assure correct functioning of components. The following are examples:
All functional operating mechanisms.
Limit switches.
Control systems.
Power plants.
A thorough inspection of all ropes shall be made at least once a month and a certification record which includes the date of inspection, the signature of the person who performed the inspection and an identifier for the ropes which were inspected shall be kept on file where readily available to appointed personnel. Any deterioration, resulting in appreciable loss of original strength, shall be carefully observed and determination made as to whether further use of the rope would constitute a safety hazard. Some of the conditions that could result in an appreciable loss of strength are the following:
Reduction of rope diameter below nominal diameter due to loss of core support, internal or external corrosion, or wear of outside wires.
Worn outside wires.
Corroded or broken wires at end connections.
Corroded, cracked, bent, worn, or improperly applied end connections.
Severe kinking, crushing, cutting, or unstranding.
A number of broken outside wires and the degree of distribution or concentration of such broken wires.
All rope which has been idle for a period of a month or more due to shutdown or storage of a crane on which it is installed shall be given a thorough inspection before it is used. This inspection shall be for all types of deterioration and shall be performed by an appointed person whose approval shall be required for further use of the rope. A certification record shall be available for inspection which includes the date of inspection, the signature of the person who performed the inspection and an identifier for the rope which was inspected.
The crane shall not be loaded beyond its rated load except for test purposes as provided in paragraph (k) of this section.
The hoist chain or hoist rope shall be free from kinks or twists and shall not be wrapped around the load.
Care shall be taken to make certain that the sling clears all obstacles.
The load shall be attached to the load block hook by means of slings or other approved devices.
The load shall be well secured and properly balanced in the sling or lifting device before it is lifted more than a few inches.
During hoisting care shall be taken that:
There is no sudden acceleration or deceleration of the moving load.
The load does not contact any obstructions.
Cranes shall not be used for side pulls except when specifically authorized by a responsible person who has determined that the stability of the crane is not thereby endangered and that various parts of the crane will not be overstressed.
When two or more cranes are used to lift a load one qualified responsible person shall be in charge of the operation. He shall analyze the operation and instruct all personnel involved in the proper positioning, rigging of the load, and the movements to be made.
While any employee is on the load or hook, there shall be no hoisting, lowering, or traveling
The employer shall require that the operator avoid carrying loads over people.
The operator shall test the brakes each time a load approaching the rated load is handled. The brakes shall be tested by raising the load a few inches and applying the brakes.
The load shall not be lowered below the point where less than two full wraps of rope remain on the hoisting drum.
The employer shall insure that the operator does not leave his position at the controls while the load is suspended.
When starting the bridge and when the load or hook approaches near or over personnel, the warning signal shall be sounded.
Before starting to hoist the following conditions shall be noted:
Hoist rope shall not be kinked.
Multiple part lines shall not be twisted around each other.
The hook shall be brought over the load in such a manner as to prevent swinging.
At the beginning of each operator's shift, the upper limit switch of each hoist shall be tried out under no load. Extreme care shall be exercised; the block shall be "inched" into the limit or run in at slow speed. If the switch does not operate properly, the appointed person shall be immediately notified.
The hoist limit switch which controls the upper limit of travel of the load block shall never be used as an operating control.
The employer shall insure that hands are free from encumbrances while personnel are using ladders.
Articles which are too large to be carried in pockets or belts shall be lifted and lowered by hand line.
Necessary clothing and personal belongings shall be stored in such a manner as not to interfere with access or operation.
Tools, oil cans, waste, extra fuses, and other necessary articles shall be stored in the tool box, and shall not be permitted to lie loose in or about the cab.
The employer shall insure that operators are familiar with the operation and care of fire extinguishers provided.

[39 FR 23502, June 27, 1974, as amended at 40 FR 27400, June 27, 1975; 49 FR 5322, Feb. 10, 1984; 51 FR 34560, Sept. 29, 1986; 55 FR 32015, Aug. 6, 1990; 61 FR 9227, March 7, 1996; 81 83005, Nov. 18, 2016]
A crawler crane consists of a rotating superstructure with power plant, operating machinery, and boom, mounted on a base, equipped with crawler treads for travel. Its function is to hoist and swing loads at various radii.
A locomotive crane consists of a rotating superstructure with power-plant, operating machinery and boom, mounted on a base or car equipped for travel on railroad track. It may be self-propelled or propelled by an outside source. Its function is to hoist and swing loads at various radii.
A truck crane consists of a rotating superstructure with powerplant, operating machinery and boom, mounted on an automotive truck equipped with a powerplant for travel. Its function is to hoist and swing loads at various radii.
A wheel mounted crane (wagon crane) consists of a rotating superstructure with powerplant, operating machinery and boom, mounted on a base or platform equipped with axles and rubber-tired wheels for travel. The base is usually propelled by the engine in the superstructure, but it may be equipped with a separate engine controlled from the superstructure. Its function is to hoist and swing loads at various radii.
An accessory is a secondary part or assembly of parts which contributes to the overall function and usefulness of a machine.
Appointed means assigned specific responsibilities by the employer or the employer's representative.
ANSI means the American National Standards Institute.
An angle indicator [boom] is an accessory which measures the angle of the boom to the horizontal.
The axis of rotation is the vertical axis around which the crane superstructure rotates.
Axle means the shaft or spindle with which or about which a wheel rotates. On truck- and wheel-mounted cranes it refers to an automotive type of axle assembly including housings, gearing, differential, bearings, and mounting appurtenances.
Axle [bogie] means two or more automotive-type axles mounted in tandem in a frame so as to divide the load between the axles and permit vertical oscillation of the wheels.
The base (mounting) is the traveling base or carrier on which the rotating superstructure is mounted such as a car, truck, crawlers, or wheel platform.
The boom [crane] is a member hinged to the front of the rotating superstructure with the outer end supported by ropes leading to a gantry or A-frame and used for supporting the hoisting tackle.
The boom angle is the angle between the longitudinal centerline of the boom and the horizontal. The boom longitudinal centerline is a straight line between the boom foot pin (heel pin) centerline and boom point sheave pin centerline.
The boom hoist is a hoist drum and rope reeving system used to raise and lower the boom. The rope system may be all live reeving or a combination of live reeving and pendants.
The boom stop is a device used to limit the angle of the boom at the highest position.
A brake is a device used for retarding or stopping motion by friction or power means.
A cab is a housing which covers the rotating superstructure machinery and/or operator's station. On truck-crane trucks a separate cab covers the driver's station.
The clutch is a friction, electromagnetic, hydraulic, pneumatic, or positive mechanical device for engagement or disengagement of power.
The counterweight is a weight used to supplement the weight of the machine in providing stability for lifting working loads.
Designated means selected or assigned by the employer or the employer's representative as being qualified to perform specific duties.
The drum is the cylindrical members around which ropes are wound for raising and lowering the load or boom.
Dynamic (loading) means loads introduced into the machine or its components by forces in motion.
The gantry (A-frame) is a structural frame, extending above the superstructure, to which the boom support ropes are reeved.
A jib is an extension attached to the boom point to provide added boom length for lifting specified loads. The jib may be in line with the boom or offset to various angles.
Load (working) means the external load, in pounds, applied to the crane, including the weight of load-attaching equipment such as load blocks, shackles, and slings.
Load block [upper] means the assembly of hook or shackle, swivel, sheaves, pins, and frame suspended from the boom point.
Load block [lower] means the assembly of hook or shackle, swivel, sheaves, pins, and frame suspended by the hoisting ropes.
A load hoist is a hoist drum and rope reeving system used for hoisting and lowering loads.
Load ratings are crane ratings in pounds established by the manufacturer in accordance with paragraph (c) of this section.
Outriggers are extendable or fixed metal arms, attached to the mounting base, which rest on supports at the outer ends.
Rail clamp means a tong-like metal device, mounted on a locomotive crane car, which can be connected to the track.
Reeving means a rope system in which the rope travels around drums and sheaves.
Rope refers to a wire rope unless otherwise specified.
Side loading means a load applied at an angle to the vertical plane of the boom.
A standby crane is a crane which is not in regular service but which is used occasionally or intermittently as required.
A standing (guy) rope is a supporting rope which maintains a constant distance between the points of attachment to the two components connected by the rope.
Structural competence means the ability of the machine and its components to withstand the stresses imposed by applied loads.
Superstructure means the rotating upper frame structure of the machine and the operating machinery mounted thereon.
Swing means the rotation of the superstructure for movement of loads in a horizontal direction about the axis of rotation.
Swing mechanism means the machinery involved in providing rotation of the superstructure.
Tackle is an assembly of ropes and sheaves arranged for hoisting and pulling.
Transit means the moving or transporting of a crane from one jobsite to another.
Travel means the function of the machine moving from one location to another, on a jobsite.
The travel mechanism is the machinery involved in providing travel.
Wheelbase means the distance between centers of front and rear axles. For a multiple axle assembly the axle center for wheelbase measurement is taken as the midpoint of the assembly.
The whipline (auxiliary hoist) is a separate hoist rope system of lighter load capacity and higher speed than provided by the main hoist.
A winch head is a power driven spool for handling of loads by means of friction between fiber or wire rope and spool.
This section applies to crawler cranes, locomotive cranes, wheel mounted cranes of both truck and self-propelled wheel type, and any variations thereof which retain the same fundamental characteristics. This section includes only cranes of the above types, which are basically powered by internal combustion engines or electric motors and which utilize drums and ropes. Cranes designed for railway and automobile wreck clearances are excepted. The requirements of this section are applicable only to machines when used as lifting cranes.
All new crawler, locomotive, and truck cranes constructed and utilized on or after August 31, 1971, shall meet the design specifications of the American National Standard Safety Code for Crawler, Locomotive, and Truck Cranes, ANSI B30.5-1968, which is incorporated by reference as specified in Sec. 1910.6. Crawler, locomotive, and truck cranes constructed prior to August 31, 1971, should be modified to conform to those design specifications by February 15, 1972, unless it can be shown that the crane cannot feasibly or economically be altered and that the crane substantially complies with the requirements of this section.
Only designated personnel shall be permitted to operate a crane covered by this section.
Load ratings - where stability governs lifting performance.
The margin of stability for determination of load ratings, with booms of stipulated lengths at stipulated working radii for the various types of crane mountings, is established by taking a percentage of the loads which will produce a condition of tipping or balance with the boom in the least stable direction, relative to the mounting. The load ratings shall not exceed the following percentages for cranes, with the indicated types of mounting under conditions stipulated in paragraphs (c)(1)(ii) and (iii) of this section.


Type of crane mounting Maximum load ratings (percent of tipping loads)
Locomotive, without outriggers:
Booms 60 feet or less
1 85
Booms over 60 feet
1 85
Locomotive, using outriggers fully extended 80
Crawler, without outriggers 75
Crawler, using outriggers fully extended 85
Truck and wheel mounted without outriggers orusing outriggers fully extended 85

     Footnote(1) Unless this results in less than 30,000 pound-feet net stabilizing moment about the rail, which shall be minimum with such booms.
Stipulations governing the application of the values in paragraph (c)(1)(i) of this section for crawler, truck, and wheel-mounted cranes shall be in accordance with Crane Load-Stability Test Code, Society of Automotive Engineers (SAE) J765, which is incorporated by reference as specified in Sec. 1910.6.
The effectiveness of these preceding stability factors will be influenced by such additional factors as freely suspended loads, track, wind, or ground conditions, condition and inflation of rubber tires, boom lengths, proper operating speeds for existing conditions, and, in general, careful and competent operation. All of these shall be taken into account by the user.
The following stipulations shall govern the application of the values in paragraph (c)(1)(i) of this section for locomotive cranes:
Tipping with or without the use of outriggers occurs when half of the wheels farthest from the load leave the rail.
The crane shall be standing on track which is level within 1 percent grade.
Radius of the load is the horizontal distance from a projection of the axis of rotation to the rail support surface, before loading, to the center of vertical hoist line or tackle with load applied.
Tipping loads from which ratings are determined shall be applied under static conditions only, i.e., without dynamic effect of hoisting, lowering, or swinging.
The weight of all auxiliary handling devices such as hoist blocks, hooks, and slings shall be considered a part of the load rating.
A substantial and durable rating chart with clearly legible letters and figures shall be provided with each crane and securely fixed to the crane cab in a location easily visible to the operator while seated at his control station.
Prior to initial use all new and altered cranes shall be inspected to insure compliance with provisions of this section.
Inspection procedure for cranes in regular service is divided into two general classifications based upon the intervals at which inspection should be performed. The intervals in turn are dependent upon the nature of the critical components of the crane and the degree of their exposure to wear, deterioration, or malfunction. The two general classifications are herein designated as "frequent" and "periodic", with respective intervals between inspections as defined below:
Frequent inspection: Daily to monthly intervals.
Periodic inspection: 1- to 12- month intervals, or as specifically recommended by the manufacturer.
Items such as the following shall be inspected for defects at intervals as defined in paragraph (d)(2)(i) of this section or as specifically indicated including observation during operation for any defects which might appear between regular inspections. Any deficiencies such as listed shall be carefully examined and determination made as to whether they constitute a safety hazard:
All control mechanisms for maladjustment interfering with proper operation: Daily.
All safety devices for malfunction.
Deterioration or leakage in air or hydraulic systems: Daily.
Crane hooks with deformations or cracks. For hooks with cracks or having more than 15 percent in excess of normal throat opening or more than 10 deg. twist from the plane of the unbent hook.
Rope reeving for noncompliance with manufacturer's recommendations.
Electrical apparatus for malfunctioning, signs of excessive deterioration, dirt, and moisture accumulation.
All control mechanisms for excessive wear of components and contamination by lubricants or other foreign matter.
Complete inspections of the crane shall be performed at intervals as generally defined in paragraph (d)(2)(ii) of this section depending upon its activity, severity of service, and environment, or as specifically indicated below. These inspections shall include the requirements of paragraph (d)(3) of this section and in addition, items such as the following. Any deficiencies such as listed shall be carefully examined and determination made as to whether they constitute a safety hazard:
Deformed, cracked, or corroded members in the crane structure and boom.
Cracked or worn sheaves and drums.
Worn, cracked, or distorted parts such as pins, bearings, shafts, gears, rollers and locking devices.
Travel steering, braking, and locking devices, for malfunction.
Excessive wear on brake and clutch system parts, linings, pawls, and ratchets.
Load, boom angle, and other indicators over their full range, for any significant inaccuracies.
Gasoline, diesel, electric, or other power plants for improper performance or noncompliance with safety requirements.
Excessive wear of chain-drive sprockets and excessive chain stretch.
Excessively worn or damaged tires.
Loose bolts or rivets.
A crane which has been idle for a period of one month or more, but less than 6 months, shall be given an inspection conforming with requirements of paragraph (d)(3) of this section and paragraph (g)(2)(ii) of this section before placing in service.
Standby cranes shall be inspected at least semiannually in accordance with requirements of paragraph (d)(3) of this section and paragraph (g)(2)(ii) of this section. Such cranes which are exposed to adverse environment should be inspected more frequently.
A crane which has been idle for a period of six months shall be given a complete inspection conforming with requirements of paragraphs (d) (3) and (4) of this section and paragraph (g)(2)(ii) of this section before placing in service.
Certification records which include the date of inspection, the signature of the person who performed the inspection and the serial number, or other identifier, of the crane which was inspected shall be made monthly on critical items in use such as brakes, crane hooks, and ropes. This certification record shall be kept readily available.
In addition to prototype tests and quality-control measures, each new production crane shall be tested by the manufacturer to the extent necessary to insure compliance with the operational requirements of this paragraph including functions such as the following:
Load hoisting and lowering mechanisms.
Boom hoisting and lower mechanisms.
Swinging mechanism.
Travel mechanism.
Safety devices.
Certified production-crane test results shall be made available.
Where the complete production crane is not supplied by one manufacturer such tests shall be conducted at final assembly.
Written reports shall be available showing test procedures and confirming the adequacy of repairs or alterations.
Where rerating is necessary:
Crawler, truck, and wheel-mounted cranes shall be tested in accordance with SAE Recommended Practice, Crane Load Stability Test Code J765 (April 1961).
Locomotive cranes shall be tested in accordance with paragraph (c)(1) (i) and (ii) of this section.
Rerating test report shall be readily available.
No cranes shall be rerated in excess of the original load ratings unless such rating changes are approved by the crane manufacturer or final assembler.
Test loads shall not exceed 110 percent of the rated load at any selected working radius.
"Maintenance procedure" - "General." After adjustments and repairs have been made the crane shall not be operated until all guards have been reinstalled, safety devices reactivated, and maintenance equipment removed.
A thorough inspection of all ropes in use shall be made at least once a month and a certification record which includes the date of inspection, the signature of the person who performed the inspection and an identifier for the ropes shall be prepared and kept on file where readily available. All inspections shall be performed by an appointed or authorized person. Any deterioration, resulting in appreciable loss of original strength shall be carefully observed and determination made as to whether further use of the rope would constitute a safety hazard. Some of the conditions that could result in an appreciable loss of strength are the following:
Reduction of rope diameter below nominal diameter due to loss of core support, internal or external corrosion, or wear of outside wires.
Worn outside wires.
Corroded or broken wires at end connections.
Corroded, cracked, bent, worn, or improperly applied end connections.
Severe kinking, crushing, cutting, or unstranding.
A number of broken outside wires and the degree of distribution of concentration of such broken wires.
Heavy wear and/or broken wires may occur in sections in contact with equalizer sheaves or other sheaves where rope travel is limited, or with saddles. Particular care shall be taken to inspect ropes at these locations.
Particular care shall be taken in the inspection of nonrotating rope.
All rope which has been idle for a period of a month or more due to shutdown or storage of a crane on which it is installed shall be given a thorough inspection before it is used. This inspection shall be for all types of deterioration and shall be performed by an appointed or authorized person whose approval shall be required for further use of the rope. A certification record which includes the date of inspection, the signature of the person who performed the inspection, and an identifier for the rope which was inspected shall be prepared and kept readily available.
No crane shall be loaded beyond the rated load, except for test purposes as provided in paragraph (e) of this section.
When loads which are limited by structural competence rather than by stability are to be handled, it shall be ascertained that the weight of the load has been determined within plus or minus 10 percent before it is lifted.
The hoist rope shall not be wrapped around the load.
The load shall be attached to the hook by means of slings or other approved devices.
The employer shall assure that:
The crane is level and where necessary blocked properly.
The load is well secured and properly balanced in the sling or lifting device before it is lifted more than a few inches.
During hoisting care shall be taken that:
There is no sudden acceleration or deceleration of the moving load.
The load does not contact any obstructions.
Side loading of booms shall be limited to freely suspended loads. Cranes shall not be used for dragging loads sideways.
Outriggers shall be used when the load to be handled at that particular radius exceeds the rated load without outriggers as given by the manufacturer for that crane. Where floats are used they shall be securely attached to the outriggers. Wood blocks used to support outriggers shall:
Be strong enough to prevent crushing.
Be free from defects.
Be of sufficient width and length to prevent shifting or toppling under load.
No hoisting, lowering, swinging, or traveling shall be done while anyone is on the load or hook.
The operator should avoid carrying loads over people.
On truck-mounted cranes, no loads shall be lifted over the front area except as approved by the crane manufacturer.
The operator shall test the brakes each time a load approaching the rated load is handled by raising it a few inches and applying the brakes.
Neither the load nor the boom shall be lowered below the point where less than two full wraps of rope remain on their respective drums.
Before lifting loads with locomotive cranes without using outriggers, means shall be applied to prevent the load from being carried by the truck springs.
When two or more cranes are used to lift one load, one designated person shall be responsible for the operation. He shall be required to analyze the operation and instruct all personnel involved in the proper positioning, rigging of the load, and the movements to be made.
The boom shall be carried in line with the direction of motion.
The superstructure shall be secured against rotation, except when negotiating turns when there is an operator in the cab or the boom is supported on a dolly.
The empty hook shall be lashed or otherwise restrained so that it cannot swing freely.
In transit the following additional precautions shall be exercised:
Before traveling a crane with load, a designated person shall be responsible for determining and controlling safety. Decisions such as position of load, boom location, ground support, travel route, and speed of movement shall be in accord with his determinations.
While a winch head is being used, the operator shall be within convenient reach of the power unit control lever.
A crane with or without load shall not be traveled with the boom so high that it may bounce back over the cab.
When rotating the crane, sudden starts and stops shall be avoided. Rotational speed shall be such that the load does not swing out beyond the radii at which it can be controlled. A tag or restraint line shall be used when rotation of the load is hazardous.
When a crane is to be operated at a fixed radius, the boom-hoist pawl or other positive locking device shall be engaged.
Ropes shall not be handled on a winch head without the knowledge of the operator.
Before starting to hoist, the following conditions shall be noted:
Hoist rope shall not be kinked.
Multiple part lines shall not be twisted around each other.
The hook shall be brought over the load in such a manner as to prevent swinging.
The operator shall not be permitted to leave his position at the controls while the load is suspended.
If the load must remain suspended for any considerable length of time, the operator shall hold the drum from rotating in the lowering direction by activating the positive controllable means of the operator's station.
No person should be permitted to stand or pass under a load on the hook.
Rail clamps shall not be used as a means of restraining tipping of a locomotive crane.
Cranes shall not be operated without the full amount of any ballast or counterweight in place as specified by the maker, but truck cranes that have dropped the ballast or counterweight may be operated temporarily with special care and only for light loads without full ballast or counterweight in place. The ballast or counterweight in place specified by the manufacturer shall not be exceeded.
Necessary clothing and personal belongings shall be stored in such a manner as to not interfere with access or operation.
Tools, oil cans, waste, extra fuses, and other necessary articles shall be stored in the tool box, and shall not be permitted to lie loose in or about the cab.
Refueling with small portable containers shall be done with an approved safety type can equipped with an automatic closing cap and flame arrester. Refer to 1910.155(c)(3) for definition of approved.
Machines shall not be refueled with the engine running.
A carbon dioxide, dry chemical, or equivalent fire extinguisher shall be kept in the cab or vicinity of the crane.
Operating and maintenance personnel shall be made familiar with the use and care of the fire extinguishers provided.
A locomotive crane shall not be swung into a position where railway cars on an adjacent track might strike it, until it has been ascertained that cars are not being moved on the adjacent track and proper flag protection has been established.
For operations near overhead electric lines, see 1910.333(c)(3).

[39 FR 23502, June 27, 1974, as amended at 49 FR 5323, Feb. 10, 1984; 51 FR 34561, Sept. 29, 1986; 53 FR 12122, Apr. 12, 1988; 55 FR 32015, Aug. 6, 1990; 61 FR 9227, March 7, 1996]
A derrick is an apparatus consisting of a mast or equivalent member held at the head by guys or braces, with or without a boom, for use with a hoisting mechanism and operating ropes.
A-frame derrick means a derrick in which the boom is hinged from a cross member between the bottom ends of two upright members spread apart at the lower ends and joined at the top; the boom point secured to the junction of the side members, and the side members are braced or guyed from this junction point.

Figure of A-Frame
A basket derrick is a derrick without a boom, similar to a gin pole, with its base supported by ropes attached to corner posts or other parts of the structure. The base is at a lower elevation than its supports. The location of the base of a basket derrick can be changed by varying the length of the rope supports. The top of the pole is secured with multiple reeved guys to position the top of the pole to the desired location by varying the length of the upper guy lines. The load is raised and lowered by ropes through a sheave or block secured to the top of the pole.



Figure of Basket
Breast derrick means a derrick without boom. The mast consists of two side members spread farther apart at the base than at the top and tied together at top and bottom by rigid members. The mast is prevented from tipping forward by guys connected to its top. The load is raised and lowered by ropes through a sheave or block secured to the top crosspiece.

Chicago boom derrick means a boom which is attached to a structure, an outside upright member of the structure serving as the mast, and the boom being stepped in a fixed socket clamped to the upright. The derrick is complete with load, boom, and boom point swing line falls.



Figure of Chicago Boom
A gin pole derrick is a derrick without a boom. Its guys are so arranged from its top as to permit leaning the mast in any direction. The load is raised and lowered by ropes reeved through sheaves or blocks at the top of the mast.



Figure of Gin Pole
Guy derrick means a fixed derrick consisting of a mast capable of being rotated, supported in a vertical position by guys, and a boom whose bottom end is hinged or pivoted to move in a vertical plane with a reeved rope between the head of the mast and the boom point for raising and lowering the boom, and a reeved rope from the boom point for raising and lowering the load.



Figure of Guy
Shearleg derrick means a derrick without a boom and similar to a breast derrick. The mast, wide at the bottom and narrow at the top, is hinged at the bottom and has its top secured by a multiple reeved guy to permit handling loads at various radii by means of load tackle suspended from the mast top.
A stiffleg derrick is a derrick similar to a guy derrick except that the mast is supported or held in place by two or more stiff members, called stifflegs, which are capable of resisting either tensile or compressive forces. Sills are generally provided to connect the lower ends of the stifflegs to the foot of the mast.

Figure of Stiff Leg
Appointed means assigned specific responsibilities by the employer or the employer's representative.
ANSI means the American National Standards Institute.
A boom is a timber or metal section or strut, pivoted or hinged at the heel (lower end) at a location fixed in height on a frame or mast or vertical member, and with its point (upper end) supported by chains, ropes, or rods to the upper end of the frame, mast, or vertical member. A rope for raising and lowering the load is reeved through sheaves or a block at the boom point. The length of the boom shall be taken as the straight line distance between the axis of the foot pin and the axis of the boom point sheave pin, or where used, the axis of the upper load block attachment pin.
Boom harness means the block and sheave arrangement on the boom point to which the topping lift cable is reeved for lowering and raising the boom.
The boom point is the outward end of the top section of the boom.
Derrick bullwheel means a horizontal ring or wheel, fastened to the foot of a derrick, for the purpose of turning the derrick by means of ropes leading from this wheel to a powered drum.
Designated means selected or assigned by the employer or employer's representative as being qualified to perform specific duties.
Eye means a loop formed at the end of a rope by securing the dead end to the live end at the base of the loop.
A fiddle block is a block consisting of two sheaves in the same plane held in place by the same cheek plates.
The foot bearing or foot block (sill block) is the lower support on which the mast rotates.
A gudgeon pin is a pin connecting the mast cap to the mast allowing rotation of the mast.
A guy is a rope used to steady or secure the mast or other member in the desired position.
Load, working means the external load, in pounds, applied to the derrick, including the weight of load attaching equipment such as load blocks, shackles, and slings.
Load block, lower means the assembly of sheaves, pins, and frame suspended by the hoisting rope.
Load block, upper means the assembly of sheaves, pins, and frame suspended from the boom.
Mast means the upright member of the derrick.
Mast cap (spider) means the fitting at the top of the mast to which the guys are connected.
Reeving means a rope system in which the rope travels around drums and sheaves.
Rope refers to wire rope unless otherwise specified.
Safety Hook means a hook with a latch to prevent slings or load from accidentally slipping off the hook.
Side loading is a load applied at an angle to the vertical plane of the boom.
The sill is a member connecting the foot block and stiffleg or a member connecting the lower ends of a double member mast.
A standby derrick is a derrick not in regular service which is used occasionally or intermittently as required.
Stiffleg means a rigid member supporting the mast at the head.
Swing means rotation of the mast and/or boom for movements of loads in a horizontal direction about the axis of rotation.
This section applies to guy, stiffleg, basket, breast, gin pole, Chicago boom and A-frame derricks of the stationary type, capable of handling loads at variable reaches and powered by hoists through systems of rope reeving, used to perform lifting hook work, single or multiple line bucket work, grab, grapple, and magnet work. Derricks may be permanently installed for temporary use as in construction work. The requirements of this section also apply to any modification of these types which retain their fundamental features, except for floating derricks.
All new derricks constructed and installed on or after August 31, 1971, shall meet the design specifications of the American National Standard Safety Code for Derricks, ANSI B30.6-1969, which is incorporated by reference as specified in Sec. 1910.6.
Only designated personnel shall be permitted to operate a derrick covered by this section.
For permanently installed derricks with fixed lengths of boom, guy, and mast, a substantial, durable,and clearly legible rating chart shall be provided with each derrick and securely affixed where it is visible to personnel responsible for the safe operation of the equipment. The chart shall include the following data:
Manufacturer's approved load ratings at corresponding ranges of boom angle or operating radii.
Required parts for hoist reeving. Size and construction of rope may be shown either on the rating chart or in the operating manual.
Specific lengths of components on which the load ratings are based.