Chapter 34 Flammable and Combustible Liquids

This chapter shall not apply to liquids as otherwise provided in other laws or regulations or chapters of this code, including:

1. Specific provisions for flammable liquids in motor fuel-dispensing facilities, repair garages, airports and marinas in Chapter 22.

2. Medicines, foodstuffs, cosmetics, and commercial, institutional and industrial products in the same concentration and packaging containing not more than 50 percent by volume of water-miscible liquids and with the remainder of the solution not being flammable, and alcoholic beverages in retail or wholesale sales or storage uses when packaged in individual containers not exceeding 1.3 gallons (5 L).

3. Storage and use of fuel oil in tanks and containers connected to oil-burning equipment. Such storage and use shall be in accordance with Section 603. For abandonment of fuel oil tanks, this chapter applies.

4. Refrigerant liquids and oils in refrigeration systems (see Section 606).

5. Storage and display of aerosol products complying with Chapter 28.

6. Storage and use of liquids that have no fire point when tested in accordance with ASTM D 92.

7. Liquids with a flash point greater than 95°F (35°C) in a water-miscible solution or dispersion with a water and inert (noncombustible) solids content of more than 80 percent by weight, which do not sustain combustion.

8. Liquids without flash points that can be flammable under some conditions, such as certain halogenated hydrocarbons and mixtures containing halogenated hydrocarbons.

9. The storage of distilled spirits and wines in wooden barrels and casks.

Flammable and combustible liquids shall be classified in accordance with the definitions in Section 3402.1.

When mixed with lower flash-point liquids, Class II or III liquids are capable of assuming the characteristics of the lower flash-point liquids. Under such conditions the appropriate provisions of this chapter for the actual flash point of the mixed liquid shall apply. When heated above their flash points, Class II and III liquids assume the characteristics of Class I liquids. Under such conditions, the appropriate provisions of this chapter for flammable liquids shall apply.

The following words and terms shall, for the purposes of this chapter and as used elsewhere in this code, have the meanings shown herein.

ALCOHOL-BASED HAND RUB. An alcohol-containing preparation designed for application to the hands for reducing the number of viable microorganisms on the hands and containing ethanol or isopropanol in an amount not exceeding 70 percent by volume.

BULK PLANT OR TERMINAL. That portion of a property where flammable or combustible liquids are received by tank vessel, pipelines, tank car or tank vehicle and are stored or blended in bulk for the purpose of distributing such liquids by tank vessel, pipeline, tank car, tank vehicle, portable tank or container.

BULK TRANSFER. The loading or unloading of flammable or combustible liquids from or between tank vehicles, tank cars or storage tanks.

COMBUSTIBLE LIQUID. A liquid having a closed cup flash point at or above 100°F (38°C). Combustible liquids shall be subdivided as follows:

Class II. Liquids having a closed cup flash point at or above 100°F (38°C) and below 140°F (60°C).

Class IIIA. Liquids having a closed cup flash point at or above 140°F (60°C) and below 200°F (93°C).

Class IIIB. Liquids having closed cup flash points at or above 200°F (93°C).

The category of combustible liquids does not include compressed gases or cryogenic fluids.

FIRE POINT. The lowest temperature at which a liquid will ignite and achieve sustained burning when exposed to a test flame in accordance with ASTM D 92.

FLAMMABLE LIQUID. A liquid having a closed cup flash point below 100°F (38°C). Flammable liquids are further categorized into a group known as Class I liquids. The Class I category is subdivided as follows:

Class IA. Liquids having a flash point below 73°F (23°C) and having a boiling point below 100°F (38°C).

Class IB. Liquids having a flash point below 73°F (23°C) and having a boiling point at or above 100°F (38°C).

Class IC. Liquids having a flash point at or above 73°F (23°C) and below 100°F (38°C).

The category of flammable liquids does not include compressed gases or cryogenic fluids.

FLASH POINT. The minimum temperature in degrees Fahrenheit at which a liquid will give off sufficient vapors to form an ignitable mixture with air near the surface or in the container, but will not sustain combustion. The flash point of a liquid shall be determined by appropriate test procedure and apparatus as specified in ASTM D 56, ASTM D 93 or ASTM D 3278.

FUEL LIMIT SWITCH. A mechanism, located on a tank vehicle, that limits the quantity of product dispensed at one time.

LIQUID STORAGE ROOM. A room classified as a Group H-3 occupancy used for the storage of flammable or combustible liquids in a closed condition.

LIQUID STORAGE WAREHOUSE. A building classified as a Group H-2 or H-3 occupancy used for the storage of flammable or combustible liquids in a closed condition.

MOBILE FUELING. The operation of dispensing liquid fuels from tank vehicles into the fuel tanks of motor vehicles. Mobile fueling may also be known by the terms “Mobile fleet fueling,” “Wet fueling” and “Wet hosing.”

PROCESS TRANSFER. The transfer of flammable or combustible liquids between tank vehicles or tank cars and process operations. Process operations may include containers, tanks, piping and equipment.

REFINERY. A plant in which flammable or combustible liquids are produced on a commercial scale from crude petroleum, natural gasoline or other hydrocarbon sources.

REMOTE EMERGENCY SHUTOFF DEVICE. The combination of an operator-carried signaling device and a mechanism on the tank vehicle. Activation of the remote emergency shutoff device sends a signal to the tanker-mounted mechanism and causes fuel flow to cease.

REMOTE SOLVENT RESERVOIR. A liquid solvent container enclosed against evaporative losses to the atmosphere during periods when the container is not being utilized, except for a solvent return opening not larger than 16 square inches (10 322 mm²). Such return allows pump-cycled used solvent to drain back into the reservoir from a separate solvent sink or work area.

SOLVENT DISTILLATION UNIT. An appliance that receives contaminated flammable or combustible liquids and which distills the contents to remove contaminants and recover the solvents.

TANK, PRIMARY. A listed atmospheric tank used to store liquid. See “Primary containment.”

Areas where flammable liquids are stored, handled, dispensed or mixed shall be in accordance with Table 3403.1.1. A classified area shall not extend beyond an unpierced floor, roof or other solid partition.

TABLE 3403.1.1
CLASS I ELECTRICAL EQUIPMENT LOCATIONS^a

TABLE 3403.1.1—continued
CLASS I ELECTRICAL EQUIPMENT LOCATIONS^a

For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm.

a. Locations as classified in the ICC Electrical Code.

b. Whenclassifying extent of area, consideration shall be given to the fact that tank cars or tank vehicles can be spotted at varying points. Therefore, the extremities of the loading or unloading positions shall be used.

The extent of the classified area is allowed to be reduced, or eliminated, where sufficient technical justification is provided to the fire code official that a concentration in the area in excess of 25 percent of the lower flammable limit (LFL) cannot be generated.

Areas where Class II or III liquids are heated above their flash points shall have electrical installations in accordance with Section 3403.1.1.

Exception: Solvent distillation units in accordance with Section 3405.4.

Piping system components shall be designed and fabricated in accordance with the applicable standard listed in Table 3403.6.2 and Chapter 27 of NFPA 30, except as modified by Section 3403.6.2.1.

TABLE 3403.6.2
PIPING STANDARDS

Low-melting-point materials (such as aluminum, copper or brass), materials that soften on fire exposure (such as nonmetallic materials) and nonductile material (such as cast iron) shall be acceptable for use underground in accordance with the applicable standard listed in Table 3403.6.2. When such materials are used outdoors in above-ground piping systems or within buildings, they shall be in accordance with the applicable standard listed in Table 3403.6.2 and one of the following:

1. Suitably protected against fire exposure.

2. Located where leakage from failure would not unduly expose people or structures.

3. Located where leakage can be readily controlled by operation of accessible remotely located valves.

In all cases, nonmetallic piping shall be used in accordance with Section 27.4.6 of NFPA 30.

Existing piping shall be tested in accordance with this section when the fire code official has reasonable cause to believe that a leak exists. Piping that could contain flammable or combustible liquids shall not be tested pneumatically. Such tests shall be at the expense of the owner or operator.

Exception: Vapor-recovery piping is allowed to be tested using an inert gas.

Piping systems shall be substantially supported and protected against physical damage and excessive stresses arising from settlement, vibration, expansion, contraction or exposure to fire. The supports shall be protected against exposure to fire by one of the following:

1. Draining liquid away from the piping system at a minimum slope of not less than 1 percent.

2. Providing protection with a fire-resistance rating of not less than 2 hours.

3. Other approved methods.

Flexible joints shall be listed and approved and shall be installed on underground liquid, vapor and vent piping at all of the following locations:

1. Where piping connects to underground tanks.

2. Where piping ends at pump islands and vent risers.

3. At points where differential movement in the piping can occur.

Fiberglass-reinforced plastic (FRP) piping is not required to be provided with flexible joints in locations where both of the following conditions are present:

1. Piping does not exceed 4 inches (102 mm) in diameter.

2. Piping has a straight run of not less than 4 feet (1219 mm) on one side of the connection when such connections result in a change of direction.

In lieu of the minimum 4-foot (1219 mm) straight run length, approved and listed flexible joints are allowed to be used under dispensers and suction pumps, at submerged pumps and tanks, and where vents extend above ground.

Joints shall be liquid tight and shall be welded, flanged or threaded except that listed flexible connectors are allowed in accordance with Section 3403.6.9. Threaded or flanged joints shall fit tightly by using approved methods and materials for the type of joint. Joints in piping systems used for Class I liquids shall be welded when located in concealed spaces within buildings.

Nonmetallic joints shall be approved and shall be installed in accordance with the manufacturer’s instructions.

Pipe joints that are dependent on the friction characteristics or resiliency of combustible materials for liquid tightness of piping shall not be used in buildings. Piping shall be secured to prevent disengagement at the fitting.

The provisions of this section shall apply to:

1. The storage of flammable and combustible liquids in fixed above-ground and underground tanks.

2. The storage of flammable and combustible liquids in fixed above-ground tanks inside of buildings.

3. The storage of flammable and combustible liquids in portable tanks whose capacity exceeds 660 gallons (2498 L).

4. The installation of such tanks and portable tanks.

Tanks subject to change in contents shall be in accordance with Section 3404.2.7. Prior to a change in contents, the fire code official is authorized to require testing of a tank.

Tanks that have previously contained Class I liquids shall not be loaded with Class II or Class III liquids until such tanks and all piping, pumps, hoses and meters connected thereto have been completely drained and flushed.

Tanks more than 100 gallons (379 L) in capacity, which are permanently installed or mounted and used for the storage of Class I, II or III liquids, shall bear a label and placard identifying the material therein. Placards shall be in accordance with NFPA 704.

Exceptions:

1. Tanks of 300-gallon (1136 L) capacity or less located on private property and used for heating and cooking fuels in single-family dwellings.

2. Tanks located underground.

Smoking and open flames are prohibited in storage areas in accordance with Section 2703.7.

Exception: Areas designated as smoking and hot work areas, and areas where hot work permits have been issued in accordance with this code.

Storage of flammable and combustible liquids shall be separated from incompatible materials in accordance with Section 2703.9.8.

Grass, weeds, combustible materials and waste Class I, II or IIIA liquids shall not be accumulated in an unsafe manner at a storage site.

Vent pipe outlets for tanks storing Class I, II or IIIA liquids shall be located such that the vapors are released at a safe point outside of buildings and not less than 12 feet (3658 mm) above the finished ground level. Vapors shall be discharged upward or horizontally away from adjacent walls to assist in vapor dispersion. Vent outlets shall be located such that flammable vapors will not be trapped by eaves or other obstructions and shall be at least 5 feet (1524 mm) from building openings or lot lines of properties that can be built upon. Vent outlets on atmospheric tanks storing Class IIIB liquids are allowed to discharge inside a building if the vent is a normally closed vent.

Exception: Vent pipe outlets on tanks storing Class IIIB liquid inside buildings and connected to fuel-burning equipment shall be located such that the vapors are released to a safe location outside of buildings.

Stationary, above- ground tanks shall be equipped with additional venting that will relieve excessive internal pressure caused by exposure to fires. Emergency vents for Class I, II and IIIA liquids shall not discharge inside buildings. The venting shall be installed and maintained in accordance with Section 22.7 of NFPA 30.

Exception: Tanks larger than 12,000 gallons (45 420 L) in capacity storing Class IIIB liquids which are not within the diked area or the drainage path of Class I or II liquids do not require emergency relief venting.

Filling, emptying and vapor recovery connections to tanks containing Class I, II or IIIA liquids shall be located outside of buildings in accordance with Section 3404.2.7.5.6 at a location free from sources of ignition and not less than 5 feet (1524 mm) away from building openings or lot lines of property that can be built on. Such openings shall be properly identified and provided with a liquid-tight cap which shall be closed when not in use.

Filling and emptying connections to indoor tanks containing Class IIIB liquids and connected to fuel-burning equipment shall be located at a finished ground level location outside of buildings. Such openings shall be provided with a liquid-tight cap which shall be closed when not in use. A sign in accordance with Section 2703.6 that displays the following warning shall be permanently attached at the filling location:

TRANSFERRING FUEL OTHER THAN CLASS IIIB COMBUSTIBLE LIQUID TO THIS TANK CONNECTION IS A VIOLATION OF THE FIRE CODE AND IS STRICTLY PROHIBITED.

An approved means or method in accordance with Section 3404.2.9.7.6 shall be provided to prevent the overfill of all Class I, II and IIIA liquid storage tanks. Storage tanks in refineries, bulk plants or terminals regulated by Section 3406.4 or 3406.7 shall have overfill protection in accordance with API 2350.

An approved means or method in accordance with Section 3404.2.9.7.6 shall be provided to prevent the overfilling of Class IIIB liquid storage tanks connected to fuel-burning equipment inside buildings.

Exception: Outside above-ground tanks with a capacity of 1320 gallons (5000 L) or less.

Vaults shall be listed in accordance with UL 2245.

Exception: Where approved by the fire code official, below-grade vaults are allowed to be constructed on site, provided that the design is in accordance with the International Building Code and that special inspections are conducted to verify structural strength and compliance of the installation with the approved design in accordance with Section 1707 of the International Building Code. Installation plans for below-grade vaults that are constructed on site shall be prepared by, and the design shall bear the stamp of, a professional engineer. Consideration shall be given to soil and hydrostatic loading on the floors, walls and lid; anticipated seismic forces; uplifting by groundwater or flooding; and to loads imposed from above such as traffic and equipment loading on the vault lid.

The vault shall completely enclose each tank. There shall be no openings in the vault enclosure except those necessary for access to, inspection of, and filling, emptying and venting of the tank. The walls and floor of the vault shall be constructed of reinforced concrete at least 6 inches (152 mm) thick. The top of an above-grade vault shall be constructed of noncombustible material and shall be designed to be weaker than the walls of the vault, to ensure that the thrust of an explosion occurring inside the vault is directed upward before significantly high pressure can develop within the vault.

The top of an at-grade or below-grade vault shall be designed to relieve safely or contain the force of an explosion occurring inside the vault. The top and floor of the vault and the tank foundation shall be designed to withstand the anticipated loading, including loading from vehicular traffic, where applicable. The walls and floor of a vault installed below grade shall be designed to withstand anticipated soil and hydrostatic loading.

Vaults shall be designed to be wind and earthquake resistant, in accordance with the International Building Code.

When required by the fire code official, foam fire protection shall be provided for above-ground tanks, other than pressure tanks operating at or above 1 pound per square inch gauge (psig) (6.89 kPa) when such tank, or group of tanks spaced less than 50 feet (15 240 mm) apart measured shell to shell, has a liquid surface area in excess of 1,500 square feet (139 m²), and is in accordance with one of the following:

1. Used for the storage of Class I or II liquids.

2. Used for the storage of crude oil.

3. Used for in-process products and is located within 100 feet (30 480 mm) of a fired still, heater, related fractioning or processing apparatus or similar device at a processing plant or petroleum refinery as herein defined.

4. Considered by the fire code official as posing an unusual exposure hazard because of topographical conditions; nature of occupancy, proximity on the same or adjoining property, and height and character of liquids to be stored; degree of private fire protection to be provided; and facilities of the fire department to cope with flammable liquid fires.

Where foam fire protection is required, foam-producing materials shall be stored on the premises.

Exception: Storage of foam-producing materials off the premises is allowed as follows:

1. Such materials stored off the premises shall be of the proper type suitable for use with the equipment at the installation where required.

2. Such materials shall be readily available at the storage location at all times.

3. Adequate loading and transportation facilities shall be provided.

4. The time required to deliver such materials to the required location in the event of fire shall be consistent with the hazards and fire scenarios for which the foam supply is intended.

5. At the time of a fire, these off-premises supplies shall be accumulated in sufficient quantities before placing the equipment in operation to ensure foam production at an adequate rate without interruption until extinguishment is accomplished.

Supports or pilings for above-ground tanks storing Class I, II or IIIA liquids elevated more than 12 inches (305 mm) above grade shall have a fire-resistance rating of not less than 2 hours in accordance with the fire exposure criteria specified in ASTM E 1529.

Exceptions:

1. Structural supports tested as part of a protected above-ground tank in accordance with UL 2085.

2. Stationary tanks located outside of buildings when protected by an approved water-spray system designed in accordance with Chapter 9 and NFPA 15.

3. Stationary tanks located inside of buildings equipped throughout with an approved automatic sprinkler system designed in accordance with Section 903.3.1.1.

Liquids with boilover characteristics shall not be stored in fixed roof tanks larger than 150 feet (45 720 mm) in diameter unless an approved gas enrichment or inerting system is provided on the tank.

Exception: Crude oil storage tanks in production fields with no other exposures adjacent to the storage tank.

Tanks storing Class I, II and IIIA liquids inside buildings shall be equipped with a device or other means to prevent overflow into the building including, but not limited to: a float valve; a preset meter on the fill line; a valve actuated by the weight of the tank’s contents; a low-head pump that is incapable of producing overflow; or a liquid-tight overflow pipe at least one pipe size larger than the fill pipe and discharging by gravity back to the outside source of liquid or to an approved location.

Tanks containing Class IIIB liquids and connected to fuel-burning equipment shall be provided with a means to prevent overflow into buildings in accordance with Section 3404.2.7.5.8.

Above-ground tanks operating at pressures not exceeding 2.5 psig (17.2 kPa) for storage of Class I, II or IIIA liquids, which are designed with a floating roof, a weak roof-to-shell seam or equipped with emergency venting devices limiting pressure to 2.5 psig (17.2 kPa), shall be located in accordance with Table 22.4.1.1(a) of NFPA 30.

Exceptions:

1. Vertical tanks having a weak roof-to-shell seam and storing Class IIIA liquids are allowed to be located at one-half the distances specified in Table 22.4.1.1(a) of NFPA 30, provided the tanks are not within a diked area or drainage path for a tank storing Class I or II liquids.

2. Liquids with boilover characteristics and unstable liquids in accordance with Sections 3404.2.9.6.1.3 and 3404.2.9.6.1.4.

3. For protected above-ground tanks in accordance with Section 3404.2.9.7 and tanks in at-grade or above-grade vaults in accordance with Section 3404.2.8, the distances in Table 22.4.1.1(b) of NFPA 30 shall apply and shall be reduced by one-half, but not to less than 5 feet (1524 mm).

Above-ground tanks for the storage of Class I, II or IIIA liquids operating at pressures exceeding 2.5 psig (17.2 kPa) or equipped with emergency venting allowing pressures to exceed 2.5 psig (17.2 kPa) shall be located in accordance with Table 22.4.1.3 of NFPA 30.

Exception: Liquids with boilover characteristics and unstable liquids in accordance with Sections 3404.2.9.6.1.4 and 3404.2.9.6.1.5.

The separation between tanks containing stable liquids shall be in accordance with Table 22.4.2.1 of NFPA 30. Where tanks are in a diked area containing Class I or II liquids, or in the drainage path of Class I or II liquids, and are compacted in three or more rows or in an irregular pattern, the fire code official is authorized to require greater separation than specified in Table 22.4.2.1 of NFPA 30 or other means to make tanks in the interior of the pattern accessible for fire-fighting purposes.

Exception: Tanks used for storing Class IIIB liquids are allowed to be spaced 3 feet (914 mm) apart unless within a diked area or drainage path for a tank storing Class I or II liquids.

The separation between tanks containing unstable liquids shall not be less than one-half the sum of their diameters.

The minimum horizontal separation between an LP-gas container and a Class I, II or IIIA liquid storage tank shall be 20 feet (6096 mm) except in the case of Class I, II or IIIA liquid tanks operating at pressures exceeding 2.5 psig (17.2 kPa) or equipped with emergency venting allowing pressures to exceed 2.5 psig (17.2 kPa), in which case the provisions of Section 3404.2.9.6.2 shall apply.

An approved means shall be provided to prevent the accumulation of Class I, II or IIIA liquids under adjacent LP-gas containers such as by dikes, diversion curbs or grading. When flammable or combustible liquid storage tanks are within a diked area, the LP-gas containers shall be outside the diked area and at least 10 feet (3048 mm) away from the centerline of the wall of the diked area.

Exceptions:

1. Liquefied petroleum gas containers of 125 gallons (473 L) or less in capacity installed adjacent to fuel-oil supply tanks of 660 gallons (2498 L) or less in capacity.

2. Horizontal separation is not required between above-ground LP-gas containers and underground flammable and combustible liquid tanks.

Protected above-ground tanks shall not be filled in excess of 95 percent of their capacity. An overfill prevention system shall be provided for each tank. During tank-filling operations, the system shall comply with one of the following:

1. The system shall:

1.1. Provide an independent means of notifying the person filling the tank that the fluid level has reached 90 percent of tank capacity by providing an audible or visual alarm signal, providing a tank level gauge marked at 90 percent of tank capacity, or other approved means; and

1.2. Automatically shut off the flow of fuel to the tank when the quantity of liquid in the tank reaches 95 percent of tank capacity. For rigid hose fuel-delivery systems, an approved means shall be provided to empty the fill hose into the tank after the automatic shutoff device is activated.

2. The system shall reduce the flow rate to not more than 15 gallons per minute (0.95 L/sec) so that at the reduced flow rate, the tank will not overfill for 30 minutes, and automatically shut off flow into the tank so that none of the fittings on the top of the tank are exposed to product because of overfilling.

A permanent sign shall be provided at the fill point for the tank, documenting the filling procedure and the tank calibration chart.

Exception: Where climatic conditions are such that the sign may be obscured by ice or snow, or weathered beyond readability or otherwise impaired, said procedures and chart shall be located in the office window, lock box or other area accessible to the person filling the tank.

The area surrounding a tank or group of tanks shall be provided with drainage control or shall be diked to prevent accidental discharge of liquid from endangering adjacent tanks, adjoining property or reaching waterways.

Exceptions:

1. The fire code official is authorized to alter or waive these requirements based on a technical report which demonstrates that such tank or group of tanks does not constitute a hazard to other tanks, waterways or adjoining property, after consideration of special features such as topographical conditions, nature of occupancy and proximity to buildings on the same or adjacent property, capacity, and construction of proposed tanks and character of liquids to be stored, and nature and quantity of private and public fire protection provided.

2. Drainage control and diking is not required for listed secondary containment tanks.

Pumps, manifolds and fire protection equipment or controls shall not be located within diked areas or drainage basins or in a location where such equipment and controls would be endangered by fire in the diked area or drainage basin. Piping above ground shall be minimized and located as close as practical to the shell of the tank in diked areas or drainage basins.

Exceptions:

1. Pumps, manifolds and piping integral to the tanks or equipment being served which is protected by intermediate diking, berms, drainage or fire protection such as water spray, monitors or resistive coating.

2. Fire protection equipment or controls which are appurtenances to the tanks or equipment being protected, such as foam chambers or foam piping and water or foam monitors and hydrants, or hand and wheeled extinguishers.

Flammable and combustible liquid storage tanks located underground, either outside or under buildings, shall be in accordance with all of the following:

1. Tanks shall be located with respect to existing foundations and supports such that the loads carried by the latter cannot be transmitted to the tank.

2. The distance from any part of a tank storing liquids to the nearest wall of a basement, pit, cellar or lot line shall not be less than 3 feet (914 mm).

3. A minimum distance of 1 foot (305 mm), shell to shell, shall be maintained between underground tanks.

Underground tanks not used for a period of 90 days shall be safeguarded in accordance with all the following or be removed in accordance with Section 3404.2.14:

1. Flammable or combustible liquids shall be removed from the tank.

2. All piping, including fill line, gauge opening, vapor return and pump connection, shall be capped or plugged and secured from tampering.

3. Vent lines shall remain open and be maintained in accordance with Sections 3404.2.7.3 and 3404.2.7.4.

Tanks abandoned in place shall be as follows:

1. Flammable and combustible liquids shall be removed from the tank and connected piping.

2. The suction, inlet, gauge, vapor return and vapor lines shall be disconnected.

3. The tank shall be filled completely with an approved inert solid material.

4. Remaining underground piping shall be capped or plugged.

5. A record of tank size, location and date of abandonment shall be retained.

6. All exterior above-grade fill piping shall be permanently removed when tanks are abandoned or removed.

Above- ground tanks temporarily out of service shall have all connecting lines isolated from the tank and be secured against tampering.

Exception: In-place fire protection (foam) system lines.

Above- ground tanks not used for a period of 90 days shall be safeguarded in accordance with Section 3404.2.13.1.2 or removed in accordance with Section 3404.2.14.

Exceptions:

1. Tanks and containers connected to oil burners that are not in use during the warm season of the year or are used as a backup heating system to gas.

2. In-place, active fire protection (foam) system lines.

Above- ground tanks that have been out of service for a period of one year shall be removed in accordance with Section 3404.2.14.

Exception: Tanks within operating facilities.

Removal of above-ground and underground tanks shall be in accordance with all of the following:

1. Flammable and combustible liquids shall be removed from the tank and connected piping.

2. Piping at tank openings that is not to be used further shall be disconnected.

3. Piping shall be removed from the ground.

Exception: Piping is allowed to be abandoned in place where the fire code official determines that removal is not practical. Abandoned piping shall be capped and safeguarded as required by the fire code official.

4. Tank openings shall be capped or plugged, leaving a ¹/₈-inch to ¹/₄-inch-diameter (3.2 mm to 6.4 mm) opening for pressure equalization.

5. Tanks shall be purged of vapor and inerted prior to removal.

6. All exterior above-grade fill and vent piping shall be permanently removed.

Exception: Piping associated with bulk plants, terminal facilities and refineries.

Cabinets shall be listed in accordance with UL 1275, or constructed of approved wood or metal in accordance with the following:

1. Unlisted metal cabinets shall be constructed of steel having a thickness of not less than 0.044 inch (1.12 mm) (18 gage). The cabinet, including the door, shall be double walled with 1¹/₂-inch (38 mm) airspace between the walls. Joints shall be riveted or welded and shall be tight fitting.

2. Unlisted wooden cabinets, including doors, shall be constructed of not less than 1-inch (25 mm) exterior grade plywood. Joints shall be rabbeted and shall be fastened in two directions with wood screws. Door hinges shall be of steel or brass. Cabinets shall be painted with an intumescent-type paint.

Storage of flammable and combustible liquids inside buildings in containers and portable tanks shall be in accordance with Sections 3404.3.3.1 through 3404.3.3.10.

Exceptions:

1. Liquids in the fuel tanks of motor vehicles, aircraft, boats or portable or stationary engines.

2. The storage of distilled spirits and wines in wooden barrels or casks.

Shelves shall be of sufficient depth and provided with a lip or guard to prevent individual containers from being displaced.

Exception: Shelves in storage cabinets or on laboratory furniture specifically designed for such use.

For occupancies other than Group M wholesale and retail sales uses, indoor storage of flammable and combustible liquids shall not exceed the maximum allowable quantities per control area indicated in Table 2703.1.1(1) and shall not exceed the additional limitations set forth in this section.

For Group M occupancy wholesale and retail sales uses, indoor storage of flammable and combustible liquids shall not exceed the maximum allowable quantities per control area indicated in Table 3404.3.4.1.

Storage of hazardous production material flammable and combustible liquids in Group H-5 occupancies shall be in accordance with Chapter 18.

TABLE 3404.3.4.1
MAXIMUM ALLOWABLE QUANTITY PER CONTROL AREA OF FLAMMABLE
AND COMBUSTIBLE LIQUIDS IN WHOLESALE AND RETAIL SALES OCCUPANCIES^a

For SI: 1 foot = 304.8 mm, 1 square foot = 0.0929 m², 1 gallon = 3.785 L, 1 gallon per minute per square foot = 40.75 L/min/m².

a. Control areas shall be separated from each other by not less than a 1-hour fire barrier wall.

b. To be considered as sprinklered, a building shall be equipped throughout with an approved automatic sprinkler system with a design providing minimum densities as follows:

1. For uncartoned commodities on shelves 6 feet or less in height where the ceiling height does not exceed 18 feet, quantities are those allowed with a minimum sprinkler design density of Ordinary Hazard Group 2.

2. For cartoned, palletized or racked commodities where storage is 4 feet 6 inches or less in height and where the ceiling height does not exceed 18 feet, quantities are those allowed with a minimum sprinkler design density of 0.21 gallon per minute per square foot over the most remote 1,500-square-foot area.

c. Where wholesale and retail sales or storage areas exceed 50,000 square feet in area, the maximum allowable quantities are allowed to be increased by 2 percent for each 1,000 square feet of area in excess of 50,000 square feet, up to a maximum of 100 percent of the table amounts. A control area separation is not required. The cumulative amounts, including amounts attained by having an additional control area, shall not exceed 30,000 gallons.

The following limits for quantities of stored flammable or combustible liquids shall not be exceeded:

1. Group A occupancies: Quantities in Group A occupancies shall not exceed that necessary for demonstration, treatment, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

2. Group B occupancies: Quantities in drinking, dining, office and school uses within Group B occupancies shall not exceed that necessary for demonstration, treatment, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

3. Group E occupancies: Quantities in Group E occupancies shall not exceed that necessary for demonstration, treatment, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

4. Group F occupancies: Quantities in dining, office, and school uses within Group F occupancies shall not exceed that necessary for demonstration, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

5. Group I occupancies: Quantities in Group I occupancies shall not exceed that necessary for demonstration, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

6. Group M occupancies: Quantities in dining, office, and school uses within Group M occupancies shall not exceed that necessary for demonstration, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1). The maximum allowable quantities for storage in wholesale and retail sales areas shall be in accordance with Section 3404.3.4.1.

7. Group R occupancies: Quantities in Group R occupancies shall not exceed that necessary for maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

8. Group S occupancies: Quantities in dining and office uses within Group S occupancies shall not exceed that necessary for demonstration, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

Containers for Class I liquids shall be metal.

Exception: In sprinklered buildings, an aggregate quantity of 120 gallons (454 L) of water-miscible Class IB and Class IC liquids is allowed in nonmetallic containers, each having a capacity of 16 ounces (0.473 L) or less.

Containers for Class I liquids shall not exceed a capacity of 5 gallons (19 L).

Exception: Metal containers not exceeding 55 gallons (208 L) are allowed to store up to 240 gallons (908 L) of the maximum allowable quantity per control area of Class IB and IC liquids in a control area. The building shall be equipped throughout with an approved automatic sprinkler system in accordance with Table 3404.3.4.1. The containers shall be provided with plastic caps without cap seals and shall be stored upright. Containers shall not be stacked or stored in racks and shall not be located in areas accessible to the public.

Fire protection and container storage arrangements shall be in accordance with Table 3404.3.6.3(1) or the following:

1. Storage on shelves shall not exceed 6 feet (1829 mm) in height, and shelving shall be metal.

2. Storage on pallets or in piles greater than 4 feet 6 inches (1372 mm) in height, or where the ceiling exceeds 18 feet (5486 mm) in height, shall be protected in accordance with Table 3404.3.6.3(4), and the storage heights and arrangements shall be limited to those specified in Table 3404.3.6.3(2).

3. Storage on racks greater than 4 feet 6 inches (1372 mm) in height, or where the ceiling exceeds 18 feet (5486 mm) in height shall be protected in accordance with Tables 3404.3.6.3(5), 3404.3.6.3(6), and 3404.3.6.3(7) as appropriate, and the storage heights and arrangements shall be limited to those specified in Table 3404.3.6.3(3).

Combustible commodities shall not be stored above flammable and combustible liquids.

TABLE 3404.3.6.3(1)
MAXIMUM STORAGE HEIGHT IN CONTROL AREA

For SI: 1 foot = 304.8 mm.

a In buildings protected by an automatic sprinkler system, the storage height for containers and portable tanks shall not exceed the maximum storage height permitted for the fire protection scheme set forth in NFPA 30 or the maximum storage height demonstrated in a full-scale fire test, whichever is greater. NFPA 30 criteria and fire test results for metallic containers and portable tanks shall not be applied to nonmetallic containers and portable tanks.

b. In-rack protection shall be in accordance with Table 3404.3.6.3(5), 3404.3.6.3(6) or 3404.3.6.3(7).

TABLE 3404.3.6.3(2)
STORAGE ARRANGEMENTS FOR PALLETIZED OR SOLID-PILE STORAGE IN LIQUID STORAGE ROOMS AND WAREHOUSES

For SI: 1 foot = 304.8 mm, 1 gallon = 3.785 L.

a. See Section 3404.3.8.1 for unlimited quantities in liquid storage warehouses.

b. In buildings protected by an automatic sprinkler system, the storage height for containers and portable tanks shall not exceed the maximum storage height permitted for the fire protection scheme set forth in NFPA 30 or the maximum storage height demonstrated in a full-scale fire test, whichever is greater. NFPA 30 criteria and fire test results for metallic containers and portable tanks shall not be applied to nonmetallic containers and portable tanks.

c. These height limitations are allowed to be increased to 10 feet for containers having a capacity of 5 gallons or less.

d. For palletized storage of unsaturated polyester resins (UPR) in relieving-style metal containers with 50 percent or less by weight Class IC or II liquid and no Class IA or IB liquid, height and pile quantity limits shall be permitted to be 10 feet and 15,000 gallons, respectively, provided that such storage is protected by sprinklers in accordance with NFPA 30 and that the UPR storage area is not located in the same containment area or drainage path for other Class I or II liquids.

TABLE 3404.3.6.3(3)
STORAGE ARRANGEMENTS FOR RACK STORAGE IN LIQUID STORAGE ROOMS AND WAREHOUSES

For SI: 1 foot = 304.8 mm, 1 gallon = 3.785 L.

a. See Section 3404.3.8.1 for unlimited quantities in liquid storage warehouses.

b. In buildings protected by an automatic sprinkler system, the storage height for containers and portable tanks shall not exceed the maximum storage height permitted for the fire protection scheme set forth in NFPA 30 or the maximum storage height demonstrated in a full-scale fire test, whichever is greater. NFPA 30 criteria and fire test results for metallic containers and portable tanks shall not be applied to nonmetallic containers and portable tanks.

TABLE 3404.3.6.3(4)
AUTOMATIC SPRINKLER PROTECTION FOR SOLID-PILE AND PALLETIZED STORAGE OF LIQUIDS IN METAL CONTAINERS AND PORTABLE TANKS^a

For SI: 1 foot = 304.8 mm, 1 gallon = 3.785 L, 1 square foot = 0.0929 m², 1 gallon per minute = 3.785 L/m, 1 gallon per minute per square foot = 40.75 L/min/m².

a. The design area contemplates the use of Class II standpipe systems. Where Class I standpipe systems are used, the area of application shall be increased by 30 percent without revising density.

b. For storage heights above 4 feet or ceiling heights greater than 18 feet, an approved engineering design shall be provided in accordance with Section 104.7.2.

TABLE 3404.3.6.3(5)
AUTOMATIC SPRINKLER PROTECTION REQUIREMENTS FOR RACK STORAGE OF LIQUIDS IN METAL CONTAINERS OF 5-GALLON CAPACITY
OR LESS WITH OR WITHOUT CARTONS ON CONVENTIONAL WOOD PALLETS^a

For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 square foot = 0.0929 m², 1 pound per square inch = 6.895 kPa, 1 gallon = 3.785 L, 1 gallon per minute = 3.785 L/m,
1 gallon per minute per square foot = 40.75 L/min/m².

a. The design area contemplates the use of Class II standpipe systems. Where Class I standpipe systems are used, the area of application shall be increased by 30 percent without revising density.

b. Using listed or approved extra-large orifices, high-temperature quick-response or standard element sprinklers under a maximum 30-foot ceiling with minimum 7.5-foot aisles.

TABLE 3404.3.6.3(6)
AUTOMATIC SPRINKLER PROTECTION REQUIREMENTS FOR RACK STORAGE OF LIQUIDS IN METAL CONTAINERS GREATER THAN 5-GALLON CAPACITY^a

For SI: 1 foot = 304.8 mm, 1 square foot = 0.0929 m², 1 pound per square inch = 6.895 kPa, 1 gallon = 3.785 L, 1 gallon per minute = 3.785 L/m, 1 gallon per minute per square foot = 40.75 L/min/m².

a. The design assumes the use of Class II standpipe systems. Where a Class I standpipe system is used, the area of application shall be increased by 30 percent without revising density.

TABLE 3404.3.6.3(7)
AUTOMATIC AFFF WATER PROTECTION REQUIREMENTS FOR RACK STORAGE OF LIQUIDS IN METAL CONTAINERS GREATER THAN 5-GALLON CAPACITY^a,b

For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 square foot = 0.0929 m², 1 pound per square inch = 6.895 kPa, 1 gallon = 3.785 L, 1 gallon per minute = 3.785 L/m,
1 gallon per minute per square foot = 40.75 L/min/m².

a. System shall be a closed-head wet system with approved devices for proportioning aqueous film-forming foam.

b. Except as modified herein, in-rack sprinklers shall be installed in accordance with NFPA 13.

c. The height of storage shall not exceed 25 feet.

d. Hose stream demand includes 1¹/₂-inch inside hand hose, when required.

TABLE 3404.3.6.3(8)
AUTOMATIC SPRINKLER PROTECTION REQUIREMENTS FOR CLASS I LIQUID STORAGE IN METAL CONTAINERS OF 1-GALLON CAPACITY
OR LESS WITH UNCARTONED OR CASE-CUT SHELF DISPLAY UP TO 6.5 FEET, AND PALLETIZED STORAGE ABOVE IN A DOUBLE-ROW RACK ARRAY^a

For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 square foot = 0.0929 m², 1 pound per square inch = 6.895 kPa, 1 gallon = 3.785 L, 1 gallon per minute = 3.785 L/m,
1 gallon per minute per square foot = 40.75 L/min/m².

a. This table shall not apply to racks with solid shelves.

b. Using extra-large orifice sprinklers under a ceiling 30 feet or less in height. Minimum aisle width is 7.5 feet.

Where two or more classes of liquids are stored in a pile or rack section:

1. The quantity in that pile or rack shall not exceed the smallest of the maximum quantities for the classes of liquids stored in accordance with Table 3404.3.6.3(2) or 3404.3.6.3(3); and

2. The height of storage in that pile or rack shall not exceed the smallest of the maximum heights for the classes of liquids stored in accordance with Table 3404.3.6.3(2) or 3404.3.6.3(3).

Piles shall be separated from each other by at least 4-foot (1219 mm) aisles. Aisles shall be provided so that all containers are 20 feet (6096 mm) or less from an aisle. Where the storage of liquids is on racks, a minimum 4-foot-wide (1219 mm) aisle shall be provided between adjacent rows of racks and adjacent storage of liquids. Main aisles shall be a minimum of 8 feet (2438 mm) wide.

Additional aisles shall be provided for access to doors, required windows and ventilation openings, standpipe connections, mechanical equipment and switches. Such aisles shall be at least 3 feet (914 mm) in width, unless greater widths are required for separation of piles or racks, in which case the greater width shall be provided.

Containers and piles shall be separated by pallets or dunnage to provide stability and to prevent excessive stress to container walls. Portable tanks stored over one tier shall be designed to nest securely without dunnage.

Requirements for portable tank design shall be in accordance with Chapters 9 and 12 of NFPA 30. Shelving, racks, dunnage, scuffboards, floor overlay and similar installations shall be of noncombustible construction or of wood not less than a 1-inch (25 mm) nominal thickness. Adequate material-handling equipment shall be available to handle tanks safely at upper tier levels.

Liquid storage rooms shall be protected by automatic sprinkler systems installed in accordance with Chapter 9 and Tables 3404.3.6.3(4) through 3404.3.6.3(7) and Table 3404.3.7.5.1. In-rack sprinklers shall also comply with NFPA 13.

Automatic foam-water systems and automatic aqueous film-forming foam (AFFF) water sprinkler systems shall not be used except when approved.

Protection criteria developed from fire modeling or full-scale fire testing conducted at an approved testing laboratory are allowed in lieu of the protection as shown in Tables 3404.3.6.3(2) through 3404.3.6.3(7) and Table 3404.3.7.5.1 when approved.

TABLE 3404.3.7.5.1
AUTOMATIC AFFF-WATER PROTECTION REQUIREMENTS FOR SOLID-PILE AND PALLETIZED STORAGE OF LIQUIDS
IN METAL CONTAINERS OF 5-GALLON CAPACITY OR LESS^a,b

For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 square foot = 0.0929 m², 1 gallon per minute = 3.785 L/m,
1 gallon per minute per square foot = 40.75 L/min/m², °C. = [(°F)-32]/1.8.

a. System shall be a closed-head wet system with approved devices for proportioning aqueous film-forming foam.

b. Maximum ceiling height of 30 feet.

c. Hose stream demand includes 1¹/₂-inch inside hand hose, when required.

A minimum of one approved portable fire extinguisher complying with Section 906 and having a rating of not less than 20-B shall be located not less than 10 feet (3048 mm) or more than 50 feet (15 240 mm) from any Class I or II liquid storage area located outside of a liquid storage room.

A minimum of one portable fire extinguisher having a rating of not less than 20-B shall be located outside of, but not more than 10 feet (3048 mm) from, the door opening into a liquid storage room.

Liquid storage warehouses shall be protected by automatic sprinkler systems installed in accordance with Chapter 9 and Tables 3404.3.6.3(4) through 3404.3.6.3(7) and Table 3404.3.7.5.1, or Section 16.4 and Tables 16.5.2.1 through 16.5.2.6 of NFPA 30. In-rack sprinklers shall also comply with NFPA 13.

Automatic foam-water systems and automatic AFFF water sprinkler systems shall not be used except when approved.

Protection criteria developed from fire modeling or full-scale fire testing conducted at an approved testing laboratory are allowed in lieu of the protection as shown in Tables 3404.3.6.3(2) through 3404.3.6.3(7) and Table 3404.3.7.5.1 when approved.

Outdoor storage of liquids in containers and portable tanks shall be in accordance with Table 3404.4.2. Storage of liquids near buildings located on the same property shall be in accordance with this section.

TABLE 3404.4.2
OUTDOOR LIQUID STORAGE IN CONTAINERS AND PORTABLE TANKS

For SI: 1 foot = 304.8 mm, 1 gallon 3.785 L.

a. For mixed class storage, see Section 3404.4.2.

b. For storage in racks, the quantity limits per pile do not apply, but the rack arrangement shall be limited to a maximum of 50 feet in length and two rows or 9 feet in depth.

c. If protection by a public fire department or private fire brigade capable of providing cooling water streams is not available, the distance shall be doubled.

d. When the total quantity stored does not exceed 50 percent of the maximum allowed per pile, the distances are allowed to be reduced 50 percent, but not less than 3 feet.

A maximum of 1,100 gallons (4163 L) of liquids stored in closed containers and portable tanks is allowed adjacent to a building located on the same premises and under the same management, provided that:

1. The building does not exceed one story in height. Such building shall be of fire-resistance-rated construction with noncombustible exterior surfaces or noncombustible construction and shall be used principally for the storage of liquids; or

2. The exterior building wall adjacent to the storage area shall have a fire-resistance rating of not less than 2 hours, having no openings to above-grade areas within 10 feet (3048 mm) horizontally of such storage and no openings to below-grade areas within 50 feet (15 240 mm) horizontally of such storage.

The quantity of liquids stored adjacent to a building protected in accordance with Item 2 is allowed to exceed 1,100 gallons (4163 L), provided that the maximum quantity per pile does not exceed 1,100 gallons (4163 L) and each pile is separated by a 10-foot-minimum (3048 mm) clear space along the common wall.

Where the quantity stored exceeds 1,100 gallons (4163 L) adjacent to a building complying with Item 1, or the provisions of Item 1 cannot be met, a minimum distance in accordance with Table 3404.4.2, column 7 (“Minimum Distance to Lot Line of Property That Can Be Built Upon”) shall be maintained between buildings and the nearest container or portable tank.

Storage areas shall be provided with spill control and secondary containment in accordance with Section 3403.4.

Exception: Containers stored on approved containment pallets in accordance with Section 2704.2.3 and containers stored in cabinets and lockers with integral spill containment.

Dispensing, use, mixing and handling of flammable liquids shall be in accordance with Section 3403 and this section. Tank vehicle and tank car loading and unloading and other special operations shall be in accordance with Section 3406.

Exception: Containers of organic coatings having no fire point and which are opened for pigmentation are not required to comply with this section.

Where gases are introduced to provide for transfer of Class I liquids, or Class II and III liquids transferred at temperatures at or above their flash points by pressure, only inert gases shall be used. Controls, including pressure relief devices, shall be provided to limit the pressure so that the maximum working pressure of tanks, containers and piping systems cannot be exceeded. Where devices operating through pressure within a tank or container are used, the tank or container shall be a pressure vessel approved for the intended use. Air or oxygen shall not be used for pressurization.

Exception: Air transfer of Class II and III liquids at temperatures below their flash points.

Class I liquids or Class II and Class III liquids that are heated up to or above their flash points shall be transferred by one of the following methods:

1. From safety cans complying with UL 30.

2. Through an approved closed piping system.

3. From containers or tanks by an approved pump taking suction through an opening in the top of the container or tank.

4. For Class IB, IC, II and III liquids, from containers or tanks by gravity through an approved self-closing or automatic-closing valve when the container or tank and dispensing operations are provided with spill control and secondary containment in accordance with Section 3403.4. Class IA liquids shall not be dispensed by gravity from tanks.

5. Approved engineered liquid transfer systems.

Exception: Liquids in containers not exceeding a 5.3-gallon (20 L) capacity.

Class I liquids or Class II and Class III liquids that are heated up to or above their flash points shall not be transferred into containers unless the nozzle and containers are electrically interconnected. Acceptable methods of electrical inter- connection include:

1. Metallic floor plates on which containers stand while filling, when such floor plates are electrically connected to the fill stem; or

2. Where the fill stem is bonded to the container during filling by means of a bond wire.

Vessels used for mixing or blending of Class I liquids and Class II or III liquids heated up to or above their flash points shall be provided with self-closing, tight-fitting, noncombustible lids that will control a fire within such vessel.

Exception: Where such devices are impractical, approved automatic or manually controlled fire-extinguishing devices shall be provided.

Heating, lighting and cooking appliances which utilize Class I liquids shall not be operated within a building or structure.

Exception: Operation in single-family dwellings.

Processing vessels shall be located with respect to distances to lot lines of adjoining property which can be built on, in accordance with Tables 3405.3.4(1) and 3405.3.4(2).

Exception: Where the exterior wall facing the adjoining lot line is a blank wall having a fire-resistance rating of not less than 4 hours, the fire code official is authorized to modify the distances. The distance shall not be less than that set forth in the International Building Code, and when Class IA or unstable liquids are involved, explosion control shall be provided in accordance with Section 911.

TABLE 3405.3.4(1)
SEPARATION OF PROCESSING VESSELS FROM LOT LINES

For SI: 1 pound per square inch gauge = 6.895 kPa.

a. Where protection of exposures by a public fire department or private fire brigade capable of providing cooling water streams on structures is not provided, distances shall be doubled.

TABLE 3405.3.4(2)
REFERENCE TABLE FOR USE WITH TABLE 3405.3.4(1)

For SI: 1 foot = 304.8 mm, 1 gallon = 3.785 L.

Indoor use, dispensing and mixing of flammable and combustible liquids shall not exceed the maximum allowable quantity per control area indicated in Table 2703.1.1(1) and shall not exceed the additional limitations set forth in Section 3405.3.5.

Exception: Cleaning with Class I, II and IIIA liquids shall be in accordance with Section 3405.3.6.

Use of hazardous production material flammable and combustible liquids in Group H-5 occupancies shall be in accordance with Chapter 18.

The following limits for quantities of flammable and combustible liquids used, dispensed or mixed based on occupancy classification shall not be exceeded:

Exception: Cleaning with Class I, II, or IIIA liquids shall be in accordance with Section 3405.3.6.

1. Group A occupancies: Quantities in Group A occupancies shall not exceed that necessary for demonstration, treatment, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

2. Group B occupancies: Quantities in drinking, dining, office and school uses within Group B occupancies shall not exceed that necessary for demonstration, treatment, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

3. Group E occupancies: Quantities in Group E occupancies shall not exceed that necessary for demonstration, treatment, laboratory work, maintenance purposes and operation of equipment and shall not exceed quantities set forth in Table 2703.1.1(1).

4. Group F occupancies: Quantities in dining, office and school uses within Group F occupancies shall not exceed that necessary for demonstration, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

5. Group I occupancies: Quantities in Group I occupancies shall not exceed that necessary for demonstration, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

6. Group M occupancies: Quantities in dining, office and school uses within Group M occupancies shall not exceed that necessary for demonstration, laboratory work, maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

7. Group R occupancies: Quantities in Group R occupancies shall not exceed that necessary for maintenance purposes and operation of equipment, and shall not exceed quantities set forth in Table 2703.1.1(1).

8. Group S occupancies: Quantities in dining and office uses within Group S occupancies shall not exceed that necessary for demonstration, laboratory work, maintenance purposes and operation of equipment and shall not exceed quantities set forth in Table 2703.1.1(1).

Quantities exceeding the maximum allowable quantity per control area indicated in Sections 3405.3.5.1 and 3405.3.5.2 shall be in accordance with the following:

1. For open systems, indoor use, dispensing and mixing of flammable and combustible liquids shall be within a room or building complying with the International Building Code and Sections 3405.3.7.1 through 3405.3.7.5.

2. For closed systems, indoor use, dispensing and mixing of flammable and combustible liquids shall be within a room or building complying with the International Building Code and Sections 3405.3.7 through 3405.3.7.4 and 3405.3.7.6.

Cleaning with Class I, II and IIIA liquids shall be in accordance with Sections 3405.3.6.1 through 3405.3.6.2.7.

Exceptions:

1. Dry cleaning shall be in accordance with Chapter 12.

2. Spray-nozzle cleaning shall be in accordance with Section 1503.3.5.

Class IA liquids shall not be used for cleaning. Cleaning with Class IB, IC or II liquids shall be conducted as follows:

1. In a room or building in accordance with Section 3405.3.7; or

2. In a machine listed and approved for the purpose in accordance with Section 3405.3.6.2.

Exception: Materials used in commercial and industrial process-related cleaning operations in accordance with other provisions of this code and not involving facilities maintenance cleaning operations.

Solvent quantities shall be limited as follows:

1. Machines without remote solvent reservoirs shall be limited to quantities set forth in Section 3405.3.5.

2. Machines with remote solvent reservoirs using Class I liquids shall be limited to quantities set forth in Section 3405.3.5.

3. Machines with remote solvent reservoirs using Class II liquids shall be limited to 35 gallons (132 L) per machine. The total quantities shall not exceed an aggregate of 240 gallons (908 L) per control area in buildings not equipped throughout with an approved automatic sprinkler system and an aggregate of 480 gallons (1817 L) per control area in buildings equipped throughout with an approved automatic sprinkler system in accordance with Section 903.3.1.1.

4. Machines with remote solvent reservoirs using Class IIIA liquids shall be limited to 80 gallons (303 L) per machine.

Continuous mechanical ventilation shall be provided at a rate of not less than 1 cubic foot per minute per square foot [0.00508 m³/(s × m²)] of floor area over the design area . Provisions shall be made for introduction of makeup air in such a manner to include all floor areas or pits where vapors can collect. Local or spot ventilation shall be provided when needed to prevent the accumulation of hazardous vapors. Ventilation system design shall comply with the International Building Code and International Mechanical Code.

Exception: Where natural ventilation can be shown to be effective for the materials used, dispensed or mixed.

Explosion control shall be provided when an explosive environment can occur as a result of the mixing or use process. Explosion control shall be designed in accordance with Section 911.

Exception: When process vessels are designed to contain fully the worst-case explosion anticipated within the vessel under process conditions considering the most likely failure.

Outside use, dispensing and handling shall be in accordance with Sections 3405.3.8.1 through 3405.3.8.4.

Dispensing of liquids into motor vehicle fuel tanks at motor fuel-dispensing facilities shall be in accordance with Chapter 22.

Dispensing activities which exceed the quantities set forth in Table 3405.3.8.2 shall not be conducted within 15 feet (4572 mm) of buildings or combustible materials or within 25 feet (7620 mm) of building openings, lot lines, public streets, public alleys or public ways. Dispensing activities that exceed the quantities set forth in Table 3405.3.8.2 shall not be conducted within 15 feet (4572 mm) of storage of Class I, II or III liquids unless such liquids are stored in tanks which are listed and labeled as 2-hour protected tank assemblies in accordance with UL 2085.

Exceptions:

1. The requirements shall not apply to areas where only the following are dispensed: Class III liquids; liquids that are heavier than water; water-miscible liquids; and liquids with viscosities greater than 10,000 centipoise (cp) (10 Pa × s).

2. Flammable and combustible liquid dispensing in refineries, chemical plants, process facilities, gas and crude oil production facilities and oil blending and packaging facilities, terminals and bulk plants.

TABLE 3405.3.8.2
MAXIMUM ALLOWABLE QUANTITIES FOR
DISPENSING OF FLAMMABLE AND COMBUSTIBLE
LIQUIDS IN OUTDOOR CONTROL AREAS^a,b

For SI: 1 gallon = 3.785 L.

a. For definition of “Outdoor Control Area,” see Section 2702.1.

b. The fire code official is authorized to impose special conditions regarding locations, types of containers, dispensing units, fire control measures and other factors involving fire safety.

c. Containing not more than the maximum allowable quantity per control area of each individual class.

Processing vessels shall be located with respect to distances to lot lines which can be built on in accordance with Table 3405.3.4(1).

Exception: In refineries and distilleries.

Solvent distillation units used to recycle Class I, II or IIIA liquids having a distillation chamber capacity of 60 gallons (227 L) or less shall be listed, labeled and installed in accordance with Section 3405.4 and UL 2208.

Exceptions:

1. Solvent distillation units installed in dry cleaning plants in accordance with Chapter 12.

2. Solvent distillation units used in continuous through-put industrial processes where the source of heat is remotely supplied using steam, hot water, oil or other heat transfer fluids, the temperature of which is below the auto-ignition point of the solvent.

3. Solvent distillation units listed for and used in laboratories.

4. Approved research, testing and experimental processes.

Class I, II and IIIA liquids also classified as unstable (reactive) shall not be processed in solvent distillation units.

Exception: Appliances listed for the distillation of unstable (reactive) solvents.

Where wall-mounted dispensers containing alcohol-based hand rubs are installed in corridors, they shall be in accordance with all of the following:

1. Level 2 and 3 aerosol containers shall not be allowed in corridors.

2. The maximum capacity of each Class I or II liquid dispenser shall be 41 ounces (1.21 L) and the maximum capacity of each Level 1 aerosol dispenser shall be 18 ounces (0.51 kg).

3. The maximum quantity allowed in a corridor within a control area shall be 10 gallons (37.85 L) of Class I or II liquids or 1135 ounces (32.2 kg) of Level 1 aerosols, or a combination of Class I or II liquids and Level 1 aerosols not to exceed, in total, the equivalent of 10 gallons (37.85 L) or 1135 ounces (32.2 kg) such that the sum of the ratios of the liquid and aerosol quantities divided by the allowable quantity of liquids and aerosols, respectively, shall not exceed one.

4. The minimum corridor width shall be 72 inches (1829 mm).

5. Projections into a corridor shall be in accordance with Section 1003.3.3.

This section shall cover the provisions for special operations which include, but are not limited to, storage, use, dispensing, mixing or handling of flammable and combustible liquids. The following special operations shall be in accordance with Sections 3401, 3403, 3404 and 3405, except as provided in Section 3406.

1. Storage and dispensing of flammable and combustible liquids on farms and construction sites.

2. Well drilling and operating.

3. Bulk plants or terminals.

4. Bulk transfer and process transfer operations utilizing tank vehicles and tank cars.

5. Tank vehicles and tank vehicle operation.

6. Refineries.

7. Vapor recovery and vapor-processing systems.

Permanent and temporary storage and dispensing of Class I and II liquids for private use on farms and rural areas and at construction sites, earth-moving projects, gravel pits or borrow pits shall be in accordance with Sections 3406.2.1 through 3406.2.8.1.

Exception: Storage and use of fuel oil and containers connected with oil-burning equipment regulated by Section 603 and the International Mechanical Code.

Metal containers used for storage of Class I or II liquids shall be in accordance with DOTn requirements or shall be of an approved design.

Discharge devices shall be of a type that do not develop an internal pressure on the container. Pumping devices or approved self-closing faucets used for dispensing liquids shall not leak and shall be well-maintained. Individual containers shall not be interconnected and shall be kept closed when not in use.

Containers stored outside of buildings shall be in accordance with Section 3404 and the International Building Code.

The capacity of permanent above-ground tanks containing Class I or II liquids shall not exceed 1,100 gallons (4164 L). The capacity of temporary above-ground tanks containing Class I or II liquids shall not exceed 10,000 gallons (37 854 L). Tanks shall be of the single-compartment design.

Exception: Permanent above-ground tanks of greater capacity which meet the requirements of Section 3404.2.

Tanks shall be provided with a method of normal and emergency venting. Normal vents shall also be in accordance with Section 3404.2.7.3.

Emergency vents shall be in accordance with Section 3404.2.7.4. Emergency vents shall be arranged to discharge in a manner which prevents localized overheating or flame impingement on any part of the tank in the event that vapors from such vents are ignited.

Tanks with top openings shall be mounted as follows:

1. On well-constructed metal legs connected to shoes or runners designed so that the tank is stabilized and the entire tank and its supports can be moved as a unit; or

2. For stationary tanks, on a stable base of timbers or blocks approximately 6 inches (152 mm) in height which prevents the tank from contacting the ground.

Tanks with a connection in the bottom or the end for gravity-dispensing liquids shall be mounted and equipped as follows:

1. Supports to elevate the tank for gravity discharge shall be designed to carry all required loads and provide stability.

2. Bottom or end openings for gravity discharge shall be equipped with a valve located adjacent to the tank shell which will close automatically in the event of fire through the operation of an effective heat-activated releasing device. Where this valve cannot be operated manually, it shall be supplemented by a second, manually operated valve.

The gravity discharge outlet shall be provided with an approved hose equipped with a self-closing valve at the discharge end of a type that can be padlocked to its hanger.

Where approved, liquids used as fuels are allowed to be transferred from tank vehicles into the tanks of motor vehicles or special equipment, provided:

1. The tank vehicle’s specific function is that of supplying fuel to motor vehicle fuel tanks.

2. The dispensing hose does not exceed 100 feet (30 480 mm) in length.

3. The dispensing nozzle is an approved type.

4. The dispensing hose is properly placed on an approved reel or in a compartment provided before the tank vehicle is moved.

5. Signs prohibiting smoking or open flames within 25 feet (7620 mm) of the vehicle or the point of refueling are prominently posted on the tank vehicle.

6. Electrical devices and wiring in areas where fuel dispensing is conducted are in accordance with NFPA 70.

7. Tank vehicle-dispensing equipment is operated only by designated personnel who are trained to handle and dispense motor fuels.

8. Provisions are made for controlling and mitigating unauthorized discharges.

Storage tanks or boilers, fired heaters, open-flame devices or other sources of ignition shall not be located within 25 feet (7620 mm) of well heads. Smoking is prohibited at wells or tank locations except as designated and in approved posted areas.

Exception: Engines used in the drilling, production and serving of wells.

This section shall apply to all wharves, piers, bulkheads and other structures over or contiguous to navigable water having a primary function of transferring liquid cargo in bulk between shore installations and tank vessels, ships, barges, lighter boats or other mobile floating craft.

Exception: Marine motor fuel-dispensing facilities in accordance with Chapter 22.

Piping valves and fittings shall be in accordance with Section 3403.6 except as modified by the following:

1. Flexibility of piping shall be ensured by appropriate layout and arrangement of piping supports so that motion of the wharf structure resulting from wave action, currents, tides or the mooring of vessels will not subject the pipe to repeated excessive strain.

2. Pipe joints that depend on the friction characteristics of combustible materials or on the grooving of pipe ends for mechanical continuity of piping shall not be used.

3. Swivel joints are allowed in piping to which hoses are connected and for articulated, swivel-joint transfer systems, provided the design is such that the mechanical strength of the joint will not be impaired if the packing materials fail such as by exposure to fire.

4. Each line conveying Class I or II liquids leading to a wharf shall be provided with a readily accessible block valve located on shore near the approach to the wharf and outside of any diked area. Where more than one line is involved, the valves shall be grouped in one location.

5. Means shall be provided for easy access to cargo line valves located below the wharf deck.

6. Piping systems shall contain a sufficient number of valves to operate the system properly and to control the flow of liquid in normal operation and in the event of physical damage.

7. Piping on wharves shall be bonded and grounded where Class I and II liquids are transported. Where excessive stray currents are encountered, insulating joints shall be installed. Bonding and grounding connections on piping shall be located on the wharf side of hose riser insulating flanges, where used, and shall be accessible for inspection.

8. Hose or articulated swivel-joint pipe connections used for cargo transfer shall be capable of accommodating the combined effects of change in draft and maximum tidal range, and mooring lines shall be kept adjusted to prevent surge of the vessel from placing stress on the cargo transfer system.

9. Hoses shall be supported to avoid kinking and damage from chafing.

Static protection shall be provided to prevent the accumulation of static charges during transfer operations. Bonding facilities shall be provided during the transfer through open domes where Class I liquids are transferred, or where Class II and III liquids are transferred into tank vehicles or tank cars which could contain vapors from previous cargoes of Class I liquids.

Protection shall consist of a metallic bond wire permanently electrically connected to the fill stem. The fill pipe assembly shall form a continuous electrically conductive path downstream from the point of bonding. The free end of such bond wire shall be provided with a clamp or equivalent device for convenient attachment to a metallic part in electrical contact with the cargo tank of the tank vehicle or tank car. For tank vehicles, protection shall consist of a flexible bond wire of adequate strength for the intended service and the electrical resistance shall not exceed 1 megohm. For tank cars, bonding shall be provided where the resistance of a tank car to ground through the rails is 25 ohms or greater.

Such bonding connection shall be fastened to the vehicle, car or tank before dome covers are raised and shall remain in place until filling is complete and all dome covers have been closed and secured.

Exceptions:

1. Where vehicles and cars are loaded exclusively with products not having a static-accumulating tendency, such as asphalt, cutback asphalt, most crude oils, residual oils and water-miscible liquids.

2. When Class I liquids are not handled at the transfer facility and the tank vehicles are used exclusively for Class II and III liquids.

3. Where vehicles and cars are loaded or unloaded through closed top or bottom connections whether the hose is conductive or nonconductive.

Filling through open domes into the tanks of tank vehicles or tank cars that contain vapor-air mixtures within the flammable range, or where the liquid being filled can form such a mixture, shall be by means of a downspout which extends to near the bottom of the tank.

When top loading a tank vehicle with Class I and II liquids without vapor control, valves used for the final control of flow shall be of the self-closing type and shall be manually held open except where automatic means are provided for shutting off the flow when the tank is full. When used, automatic shutoff systems shall be provided with a manual shutoff valve located at a safe distance from the loading nozzle to stop the flow if the automatic system fails.

When top loading a tank vehicle with vapor control, flow control shall be in accordance with Section 3406.5.1.10. Self-closing valves shall not be tied or locked in the open position.

Tank vehicles and tank cars shall not be located inside a building while transferring Class I, II or IIIA liquids, unless approved by the fire code official.

Exception: Tank vehicles are allowed under weather protection canopies and canopies of automobile motor vehicle fuel-dispensing stations.