This chapter shall govern the design, installation, construction and repair of refrigeration systems that vaporize and liquefy a fluid during the refrigerating cycle. Refrigerant piping design and installation, including pressure vessels and pressure relief devices, shall conform to this code. Permanently installed refrigerant storage systems and other components shall be considered as part of the refrigeration system to which they are attached.
Listed and labeled self-contained, factory-built equipment and appliances shall be tested in accordance with UL 207, 412, 471 or 1995. Such equipment and appliances are deemed to meet the design, manufacture and factory test requirements of this code if installed in accordance with their listing and the manufacturer's installation instructions.
Any portion of a refrigeration system that is subject to physical damage shall be protected in an approved manner.
Water supply and discharge connections associated with refrigeration systems shall be made in accordance with this code and the New York City Plumbing Code.
Refrigeration systems shall comply with the requirements of this code and, except as modified by this code, ASHRAE 15. Ammonia-refrigerating systems shall comply with this code and, except as modified by this code, ASHRAE 15 and IIAR 2.
Mechanical refrigeration systems shall be maintained in proper operating condition, free from accumulations of oil, dirt, waste, excessive corrosion, other debris and leaks.
The type of refrigerant in refrigeration systems having a refrigerant circuit containing more than 220 pounds (100 kg) of Group A1 or 30 pounds (13.6 kg) of any other group refrigerant shall not be changed without prior notification to the commissioner and compliance with the applicable code provisions for the new refrigerant type. The refrigerant being considered shall be evaluated for suitability by an engineer. Whenever change in the type of refrigerant is to be done, consideration shall be given to the following:
1. The effects of the substitute refrigerant on materials in the system;
2. The possibility of overloading the liquid receiver, which shall not be more than 80 percent full of liquid;
3. The possibility of exceeding motor rating, design working pressure, or other requirements that would violate any of the provisions of this code;
5. The effect of the operation and setting of safety devices;
6. The possible hazards created by mixture of the original and the substituted refrigerant; and
7. The effect of the classification of the refrigerant as provided.
Notification of refrigerant discharge shall be provided in accordance with the New York City Fire Code.
Signs, nameplates, and operation and emergency shutdown instructions for refrigeration systems shall comply with the following:
1. Sections 9.15, 11.2.1, 11.2.2, 11.2.4, and 11.7 of ASHRAE 15.
2. Each refrigeration unit or system shall be provided with a nameplate indicating the horsepower of the prime mover or compressor and the equivalent of such horsepower in kilowatts.
3. Section 1105.10 of this code.
The system classification, allowable refrigerants, maximum quantity, enclosure requirements, location limitations, and field pressure test requirements shall be determined as follows:
1. Determine the refrigeration systems classification, in accordance with Section 1103.3.
3. Determine the maximum allowable quantity of refrigerant in accordance with Section 1104, based on type of refrigerant, system classification, and occupancy.
4. Determine the system enclosure requirements in accordance with Section 1104.
5. Refrigeration equipment and appliance location and installation shall be subject to the limitations of Chapter 3.
Refrigerants, including refrigerant blends, with different designations in ASHRAE 34 shall not be mixed in a system.
Refrigerants used in refrigeration systems shall be new, recovered or reclaimed refrigerants in accordance with Section 118.104.22.168, 122.214.171.124 or 1126.96.36.199. Where required by the equipment or appliance owner, the installer shall furnish a signed declaration that the refrigerant used meets the requirements of Section 1188.8.131.52, 1184.108.40.206 or 1220.127.116.11.
Refrigerants that are recovered from refrigeration and air-conditioning systems shall not be reused in other than the system from which they were recovered and in other systems of the same owner. Recovered refrigerants shall be filtered and dried before reuse. Recovered refrigerants that show clear signs of contamination shall not be reused unless reclaimed in accordance with Section 118.104.22.168.
Refrigerants shall be classified in accordance with ASHRAE 34 as listed in Table 1103.1.
Locations of refrigerating systems are described by occupancy classifications that consider the ability of people to respond to potential exposure to refrigerants. Where equipment or appliances, other than piping, are located outside a building and within 20 feet (6096 mm) of any building opening, such equipment or appliances shall be governed by the occupancy classification of the building. Occupancy classifications shall be defined as follows:
1. Institutional occupancy is that portion of premises from which, because they are disabled, debilitated or confined, occupants cannot readily leave without the assistance of others. Institutional occupancies include, among others, hospitals, nursing homes, asylums and spaces containing locked cells.
2. Public assembly occupancy is that portion of premises where large numbers of people congregate and from which occupants cannot quickly vacate the space. Public assembly occupancies include, among others, auditoriums, ballrooms, classrooms, passenger depots, restaurants and theaters.
3. Residential occupancy is that portion of premises that provides the occupants with complete independent living facilities, including permanent provisions for living, sleeping, eating, cooking and sanitation. Residential occupancies include, among others, dormitories, hotels, multiunit apartments and private residences.
4. Commercial occupancy is that portion of premises where people transact business, receive personal service or purchase food and other goods. Commercial occupancies include, among others, office and professional buildings, markets (but not large mercantile occupancies) and work or storage areas that do not qualify as industrial occupancies.
5. Large mercantile occupancy is that portion of premises where more than 100 persons congregate on levels above or below street level to purchase personal merchandise.
6. Industrial occupancy is that portion of premises that is not open to the public, where access by authorized persons is controlled, and that is used to manufacture, process or store goods such as chemicals, food, ice, meat or petroleum.
7. Mixed occupancy occurs when two or more occupancies are located within the same building. When each occupancy is isolated from the rest of the building by tight walls, floors and ceilings and by self-closing doors, the requirements for each occupancy shall apply to its portion of the building. When the various occupancies are not so isolated, the occupancy having the most stringent requirements shall be the governing occupancy.
Refrigeration systems shall be classified according to the degree of probability that refrigerant leaked from a failed connection, seal, or component could enter an occupied area. The distinction is based on the basic design or location of the components.
The refrigerant, occupancy and system classification cited in this section shall be determined in accordance with Sections 1103.1, 1103.2 and 1103.3, respectively. For refrigerant blends assigned dual classifications, as formulated and for the worst case of fractionation, the classifications for the worst case of fractionation shall be used. Use of a Group A3 or Group B3 refrigerant is prohibited. In an industrial occupancy, a Group A3 or Group B3 refrigerant may be used in high or low-probability systems only when approved by the commissioner and the Commissioner of the Fire Department. Such use will be approved only if the applicant can demonstrate to the satisfaction of the commissioner and the Commissioner of the Fire Department that the use of the refrigerant is a necessity and does not represent a substantial risk to life, limb, health or property.
Except as provided in Sections 1104.2.1 and 1104.2.2, all components containing the refrigerant shall be located either outdoors or in a machinery room where the quantity of refrigerant in an independent circuit of a system exceeds the amounts shown in Table 1103.1. For refrigerant blends not listed in Table 1103.1, the same requirement shall apply when the amount for any blend component exceeds that indicated in Table 1103.1 for that component. This requirement shall also apply when the combined amount of the blend components exceeds a limit of 69,100 parts per million (ppm) by volume. Machinery rooms required by this section shall be constructed and maintained in accordance with Section 1105 for Group A1 and B1 refrigerants and in accordance with Sections 1105 and 1106 for Group A2, B2, A3 and B3 refrigerants. Nothing in this section shall be construed to allow the use of Group A3 and B3 refrigerants if otherwise prohibited.
1. Machinery rooms are not required for listed equipment and appliances containing not more than 6.6 pounds (3 kg) of refrigerant, regardless of the refrigerant's safety classification, where installed in accordance with the equipment's or appliance's listing and the equipment or appliance manufacturer's installation instructions.
The amounts shown in Table 1103.1 shall be reduced by 50 percent for all areas of institutional occupancies except kitchens, laboratories, and mortuaries. The total of all Group A2, B2, A3 and B3 refrigerants shall not exceed 550 pounds (250 kg) in occupied areas or machinery rooms. Nothing in this section shall be construed to allow the use of Group A3 and B3 refrigerants if otherwise prohibited.
This section applies only to industrial occupancies and refrigerated rooms for manufacturing, food and beverage preparation, meat cutting, other processes and storage. Machinery rooms are not required where all of the following conditions are met:
1. The space containing the machinery is separated from other occupancies by tight construction with tight-fitting doors.
2. Access is restricted to authorized personnel.
3. The floor area per occupant is not less than 100 square feet (9.3 m2). Where provided with egress directly to the outdoors or into building exits meeting the requirements of the New York City Building Code, the minimum floor area shall not apply.
4. Refrigerant detectors are installed as required for machinery rooms in accordance with Section 1105.3.
5. Surfaces having temperatures exceeding 800°F (427°C) and open flames are not present where any Group A2, B2, A3 or B3 refrigerant is used (see Section 1104.3.4). Nothing in this section shall be construed to allow the use of Group A3 and B3 refrigerants if otherwise prohibited.
6. All electrical equipment and appliances conform to Class 1, Division 2, hazardous location classification requirements of NFPA 70 where the quantity of any Group A2, B2, A3 or B3 refrigerant in a single independent circuit would exceed 25 percent of the lower flammability limit (LFL) upon release to the space. Nothing in this section shall be construed to allow the use of Group A3 and B3 refrigerants if otherwise prohibited.
7. All refrigerant-containing parts in systems exceeding 100 hp (74.6 kW) drive power, except evaporators used for refrigeration or dehumidification; condensers used for heating; control and pressure relief valves for either; and connecting piping, shall be located either outdoors or in a machinery room.
In other than industrial occupancies where the quantity in a single independent circuit does not exceed the amount in Table 1103.1, Group B1, B2 and B3 refrigerants shall not be used in high-probability systems for air-conditioning for human comfort. Nothing in this section shall be construed to allow the use of Group A3 and B3 refrigerants if otherwise prohibited.
Group A2 and B2 refrigerants shall not be used in high-probability systems where the quantity of refrigerant in any independent refrigerant circuit exceeds the amount shown in Table 1104.3.2.
|TYPE OF REFRIGERATION SYSTEM||MAXIMUM POUNDS FOR VARIOUS OCCUPANCIES|
|Institutional||Assembly||Residential||All other occupancies|
In other than exit access
Where any device having an open flame or surface temperature greater than 800°F (427°C) is used in a room containing more than 6.6 pounds (3 kg) of refrigerant in a single independent circuit, a hood and exhaust system shall be provided in accordance with Section 510. Such exhaust system shall exhaust combustion products to the outdoors.
1. Where the refrigerant is R-717, R-718, or R-744;
2. Where the combustion air is ducted from the outdoors in a manner that prevents leaked refrigerant from being combusted; or
Where an evaporator or condenser is located in an air duct system, the volume of the smallest, enclosed occupied space served by the duct system shall be used to determine the maximum allowable quantity of refrigerant in the system.
Periodic tests of the mechanical ventilating system shall be performed in accordance with manufacturer's specifications and as required by the Commissioner of the Fire Department.
Open flames that use combustion air from the machinery room shall not be installed in a machinery room.
1. Matches, lighters, halide leak detectors and similar devices.
2. Where the refrigerant is carbon dioxide or water.
3. Fuel-burning appliances shall not be prohibited in the same machinery room with refrigerant-containing equipment or appliances where combustion air is ducted from outside the machinery room and sealed in such a manner as to prevent any refrigerant leakage from entering the combustion chamber, or where a refrigerant vapor detector is employed to automatically shut off the combustion process in the event of refrigerant leakage.
Machinery rooms shall be mechanically ventilated to the outdoors. Mechanical ventilation shall be capable of exhausting the minimum quantity of air both at normal operating and emergency conditions. Multiple fans or multispeed fans shall be allowed in order to produce the emergency ventilation rate and to obtain a reduced airflow for normal ventilation. Location of the mechanical ventilation openings shall be based on the relative density of the refrigerant to air. When compressors or self-contained unit system are housed in a machinery space, other than in a machinery room or plenum, the space shall be ventilated in accordance with the requirements of Section 1105.6.3.
Exception: Where a refrigerating system is located outdoors more than 20 feet (6096 mm) from any building opening and is enclosed by a penthouse, lean-to or other open structure, natural ventilation may be provided in lieu of mechanical ventilation. Location of the natural ventilation openings shall be based on the relative density of the refrigerant to air. The free-aperture cross section for the ventilation of the machinery room shall be not less than:
F = √G (Equation 11-1)For SI: F = 0.138 √G
|F||=||The free opening area in square feet (m2).|
|G||=||The mass of refrigerant in pounds (kg) in the largest system, any part of which is located in the machinery room.|
Provisions shall be made for make-up air to replace that being exhausted. Openings for make-up air shall be located to avoid intake of exhaust air. Supply and exhaust ducts to the machinery room shall serve no other area, shall be constructed in accordance with Chapter 5 and shall be covered with corrosion-resistant screen of not less than 1/4-inch (6.4 mm) mesh.
Exception: The requirement for supply and exhaust ducts to the machinery room to serve no other area shall not apply to a change in the type of refrigerant in a lawfully installed existing refrigerating system being maintained and operated in accordance with these approved installation requirements:
1. Where the replacement refrigerant has a safety classification of Group A1; or
During occupied conditions, the mechanical ventilation system shall exhaust the larger of the following:
1. Not less than 0.5 cfm per square foot (0.0025m3/s m2) of machinery room area or 20 cfm (0.009m3/s) per person; or
2. A volume required to limit the room temperature rise to18°F (10°C) taking into account the ambient heating effect of all machinery in the room but not above a maximum temperature of 122°F (50°C).
Upon actuation of the refrigerant detector required in Section 1105.3, the mechanical ventilation system shall exhaust air from the machinery room in the following quantity:
Q = 100 x √G (Equation 11-2)
For SI: Q = 0.07 x √G
|Q||=||The airflow in cubic feet per minute (m3/s).|
|G||=||The design mass of refrigerant in pounds (kg) in the largest system, any part of which is located in the machinery room.|
In addition to the requirements of Section 9.7.8 of ASHRAE 15, pressure relief devices, fusible plugs and purge systems located within the machinery room shall terminate outside of the structure at a location not less than 15 feet (4572 mm) above the adjoining grade level and not less than 20 feet (6096 mm) from any window, ventilation opening or exit.
Discharge of systems containing Group A2 or B2 refrigerants shall be acceptable to the commissioner. Discharge of systems containing Group A3 or B3 refrigerants shall be subject to the approval of the commissioner and the Commissioner of the Fire Department. Nothing in this section shall be construed to approve the use of Group A3 and B3 refrigerants if otherwise prohibited.
Pressure relief valves for ammonia systems shall discharge in accordance with ASHRAE 15.
A clearly identified switch of the break-glass type shall provide off-only control of the compressors in the machinery room. A second clearly identified switch of the break-glass type shall provide on-only control of the machinery room ventilation fans. Such switches shall be located outside each entrance to the machinery room and as close to the entrance as practicable, except that when an outside location is impracticable, such switches may be located immediately inside the machinery room provided such location is accessible at all times.
Signs shall comply with the following:
1. Sections 8.11.8 and 11.2.4 of ASHRAE 15.
There shall not be an open flame-producing device or continuously operating hot surface over 800°F (427°C) permanently installed in the room.
1. Machinery rooms equipped with a vapor detector that will automatically start the ventilation system and actuate an alarm at a detection level not to exceed 1,000 ppm; or
Where refrigerants of Groups A2, A3, B2 and B3 are used, the machinery room shall conform to the Class 1, Division 2, hazardous location classification requirements of the New York City Electrical Code.
Rigid or flexible metal enclosures or pipe ducts shall be provided for soft, annealed copper tubing used for refrigerant piping erected on the premises and containing other than Group A1 refrigerant. Enclosures shall not be required for connections between condensing units and the nearest riser box(es), provided such connections do not exceed 6 feet (1829 mm) in length.
All refrigerating piping and fittings, brine piping and fittings that, during normal operation, will reach a surface temperature below the dew point of the surrounding air, and are located in spaces or areas where condensation will cause a safety hazard to the building occupants, structure, electrical equipment or any other equipment or appliances, shall be protected in an approved manner to prevent such damage.
Carbon steel pipe with a wall thickness not less than Schedule 80 shall be used for Group A2, A3, B2 or B3 refrigerant liquid lines for sizes 1.5 inches (38 mm) and smaller. Carbon steel pipe with a wall thickness not less than Schedule 40 shall be used for Group A1 or B1 refrigerant liquid lines 6 inches (152 mm) and smaller, Group A2, A3, B2 or B3 refrigerant liquid lines sizes 2 inches (51 mm) through 6 inches (152 mm) and all refrigerant suction and discharge lines 6 inches (152 mm) and smaller. Type F steel pipe shall not be used for refrigerant lines having an operating temperature less than –20°F (–29°C).
Copper tube used for refrigerant piping erected on the premises shall be seamless copper tube of Type ACR (hard or annealed) complying with ASTM B 280. Where approved, copper tube for refrigerant piping erected on the premises shall be seamless copper tube of Type K or L (drawn or annealed) in accordance with ASTM B 88. Annealed temper copper tube shall not be used in sizes larger than a 2-inch (51 mm) nominal size. Mechanical joints shall not be used on annealed temper copper tube in sizes larger than 7 / 8 -inch (22.2 mm) OD size.
Pipe and chiller insulation shall meet the requirements of Section 1204.1 of this code.
Joints and all refrigerant-containing parts of a refrigerating system located in an air duct of an air-conditioning system carrying conditioned air to and from human-occupied space shall be constructed to withstand, without leakage, a pressure of 150 percent of the higher of the design pressure or pressure relief device setting.
All systems containing more than 6.6 pounds (3 kg) of a refrigerant in systems using positive-displacement compressors shall have stop valves installed as follows:
2. At the discharge outlet of each compressor, compressor unit or condensing unit and of each liquid receiver.
1. Systems that have a refrigerant pumpout function capable of storing the entire refrigerant charge in a receiver or heat exchanger.
2. Systems that are equipped with provisions for pumpout of the refrigerant using either portable or permanently installed recovery equipment.
3. Self-contained systems.
All systems containing 100 pounds (45 kg) or more of a refrigerant, other than systems utilizing nonpositive displacement compressors, shall have stop valves, in addition to those required by Section 1107.7, on each inlet of each liquid receiver. Stop valves shall not be required on the inlet of a receiver in a condensing unit, nor on the inlet of a receiver which is an integral part of the condenser.
Stop valves shall be identified where their intended purpose is not obvious. Numbers shall not be used to label the valves, unless a key to the numbers is located near the valves.
Every refrigerant-containing part of every system that is erected on the premises, except compressors, condensers, vessels, evaporators, safety devices, pressure gauges and control mechanisms that are listed and factory tested, shall be tested and proved tight after complete installation, and before operation. Tests shall include both the high- and low-pressure sides of each system at not less than the lower of the design pressures or the setting of the pressure relief device(s). The design pressures for testing shall be those listed on the condensing unit, compressor or compressor unit name-plate, as required by ASHRAE 15.
1. Gas bulk storage tanks that are not permanently connected to a refrigeration system.
2. Systems using an A1 refrigerant erected on the premises with copper tubing not exceeding 5/8-inch (15.8 mm) OD, with wall thickness as required by ASHRAE 15, shall be tested in accordance with Section 1108.1, or by means of refrigerant charged into the system at the saturated vapor pressure of the refrigerant at 70°F (21°C) or higher.
3. Limited-charge systems equipped with a pressure relief device, erected on the premises, shall be tested at a pressure not less than one and one-half times the pressure setting of the relief device. If the equipment or appliance has been tested by the manufacturer at one and one-half times the design pressure, the test after erection on the premises shall be conducted at the design pressure.
Tests shall be performed with an inert-dried gas including, but not limited to, nitrogen and carbon dioxide. Oxygen, air, flammable gases and mixtures containing such gases shall not be used.
1. The use of air is allowed to test R-717, ammonia, systems provided that they are subsequently evacuated before charging with refrigerant.
The means used to build up the test pressure shall have either a pressure-limiting device or a pressure-reducing device and a gauge on the outlet side.
A certificate of test shall be provided for all systems containing 55 pounds (25 kg) or more of refrigerant. The certificate shall give the name of the refrigerant and the field test pressure applied to the high-side and the low side of the system. The certification of test shall be signed by the installer and shall be made part of the public record.
The following emergency devices and systems shall be periodically tested and the results logged in accordance with the manufacturer's instructions and as required by the Commissioner of the Fire Department:
1. Treatment and flaring systems.
2. Valves and appurtenances necessary to the operation of emergency refrigeration control boxes.
4. Detection and alarm systems.
Operating permits and qualification of operators for refrigeration systems shall comply with the requirements of the New York City Fire Code and the rules of the Fire Department.