The omission from this chapter of any material or method of installation provided for in the Fuel Gas Code of New York State shall not be construed as prohibiting the use of such material or method of installation. Fuel-gas piping systems, fuel-gas utilization equipment and related accessories, venting systems and combustion air configurations not specifically covered in these chapters shall comply with the applicable provisions of the Fuel Gas Code of New York State.
Gaseous hydrogen systems shall be regulated by Chapter 7 of the Fuel Gas Code of New York State.
This chapter shall not apply to the following:
Liquified natural gas (LNG) installations.
Temporary LP-gas piping for buildings under construction or renovation that is not to become part of the permanent piping system.
Words used in the present tense include the future; words in the masculine gender include the feminine and neuter; the singular number includes the plural and the plural, the singular.
Where terms are not defined in this code and are defined in NFPA 70, the Building Code of New York State, theFire Code of New York State, the Mechanical Code of New York State or the Plumbing Code of New York State, such terms shall have meanings ascribed to them as in those codes.
AIR, EXHAUST. Air being removed from any space or piece of equipment and conveyed directly to the atmosphere by means of openings or ducts.
AIR-HANDLING UNIT. A blower or fan used for the purpose of distributing supply air to a room, space or area.
AIR, MAKEUP. Air that is provided to replace air being exhausted.
ALTERATION. A change in a system that involves an extension, addition or change to the arrangement, type or purpose of the original installation.
ANODELESS RISER. A transition assembly in which plastic piping is installed and terminated above ground outside of a building.
APPLIANCE (EQUIPMENT). Any apparatus or equipment that utilizes gas as a fuel or raw material to produce light, heat, power, refrigeration or air conditioning.
APPROVED. Acceptable to the code official or other authority having jurisdiction.
ATMOSPHERIC PRESSURE. The pressure of the weight of air and water vapor on the surface of the earth, approximately 14.7 pounds per square inch (psia) (101 kPa absolute) at sea level.
AUTOMATIC IGNITION. Ignition of gas at the burner(s) when the gas controlling device is turned on, including reignition if the flames on the burner(s) have been extinguished by means other than by the closing of the gas controlling device.
Hot water heating boiler. A boiler in which no steam is generated, from which hot water is circulated for heating purposes and then returned to the boiler, and that operates at water pressures not exceeding 160 psig (1100 kPa gauge) and at water temperatures not exceeding 250°F (121°C) at or near the boileroutlet.
Hot water supply boiler. A boiler, completely filled with water, which furnishes hot water to be used externally to itself, and that operates at water pressures not exceeding 160 psig (1100 kPa gauge) and at water temperatures not exceeding 250°F (121°C) at or near the boileroutlet.
Steam heating boiler. A boiler in which steam is generated and that operates at a steam pressure not exceeding 15 psig (100 kPa gauge).
BRAZING. A metal joining process wherein coalescence is produced by the use of a nonferrous filler metal having a melting point above 1,000°F (538°C), but lower than that of the base metal being joined. The filler material is distributed between the closely fitted surfaces of the joint by capillary action.
BTU. Abbreviation for British thermal unit, which is the quantity of heat required to raise the temperature of 1 pound (454 g) of water 1°F (0.56°C) (1 Btu = 1055 J).
BURNER. A device for the final conveyance of the gas, or a mixture of gas and air, to the combustion zone.
Power. A burner in which gas, air or both are supplied at pressures exceeding, for gas, the line pressure, and for air, atmospheric pressure, with this added pressure being applied at the burner.
CHIMNEY. A primarily vertical structure containing one or more flues, for the purpose of carrying gaseous products of combustion and air from an appliance to the outside atmosphere.
Factory-built chimney. A listed and labeledchimney composed of factory-made components, assembled in the field in accordance with manufacturer's instructions and the conditions of the listing.
CLEARANCE. The minimum distance through air measured between the heat-producing surface of the mechanical appliance, device or equipment and the surface of the combustible material or assembly.
Type 1. Factory-built package, multiple production. Primarily used in the family living environment. Usually the smallest unit physically and in function output.
CODE ENFORCEMENT OFFICIAL. The officer or other designated authority charged with the administration and enforcement of this code, or a duly authorized representative.
COMBUSTION. In the context of this code, refers to the rapid oxidation of fuel accompanied by the production of heat or heat and light.
CONCEALED LOCATION. A location that cannot be accessed without damaging permanent parts of the building structure or finish surface. Spaces above, below or behind readily removable panels or doors shall not be considered as concealed.
CUBIC FOOT. The amount of gas that occupies 1 cubic foot (0.02832 m3) when at a temperature of 60°F (16°C), saturated with water vapor and under a pressure equivalent to that of 30 inches of mercury (101 kPa).
DAMPER. A manually or automatically controlled device to regulate draft or the rate of flow of air or combustion gases.
DEMAND. The maximum amount of gas input required per unit of time, usually expressed in cubic feet per hour, or Btu/h (1 Btu/h = 0.2931 W).
DESIGN FLOOD ELEVATION. The elevation of the "design flood," including wave height, relative to the datum specified on the community's legally designated flood hazard map.
DIRECT-VENT APPLIANCES.Appliances that are constructed and installed so that all air for combustion is derived directly from the outside atmosphere and all flue gases are discharged directly to the outside atmosphere.
DRAFT. The pressure difference existing between the equipment or any component part and the atmosphere, that causes a continuous flow of air and products of combustion through the gas passages of the appliance to the atmosphere.
Natural draft. The pressure difference created by a vent or chimney because of its height, and the temperature difference between the flue gases and the atmosphere.
DRAFT REGULATOR. A device that functions to maintain a desired draft in the appliance by automatically reducing the draft to the desired value.
DRIP. The container placed at a low point in a system of piping to collect condensate and from which the condensate is removable.
DUCT FURNACE. A warm-air furnace normally installed in an air-distribution duct to supply warm air for heating. This definition shall apply only to a warm-air heating appliance that depends for air circulation on a blower not furnished as part of the furnace.
DWELLING UNIT. A single unit providing complete, independent living facilities for one or more persons, including permanent provisions for living, sleeping, eating, cooking and sanitation.
FLAME SAFEGUARD. A device that will automatically shut off the fuel supply to a main burner or group of burners when the means of ignition of such burners becomes inoperative, and when flame failure occurs on the burner or group of burners.
The area within a floodplain subject to a 1 percent or greater chance of flooding in any given year.
This area designated as a flood hazard area on a community's flood hazard map, or otherwise legally designated.
FLOOR FURNACE. A completely self-contained furnace suspended from the floor of the space being heated, taking air for combustion from outside such space and with means for observing flames and lighting the appliance from such space.
FLUE LINER (LINING). A system or material used to form the inside surface of a flue in a chimney or vent, for the purpose of protecting the surrounding structure from the effects of combustion products and for conveying combustion products without leakage to the atmosphere.
FUEL GAS. A natural gas, manufactured gas, liquefied petroleum gas or mixtures of these gases.
FURNACE. A completely self-contained heating unit that is designed to supply heated air to spaces remote from or adjacent to the appliance location.
FURNACE, CENTRAL FURNACE. A self-contained appliance for heating air by transfer of heat of combustion through metal to the air, and designed to supply heated air through ducts to spaces remote from or adjacent to the appliance location.
FURNACE PLENUM. An air compartment or chamber to which one or more ducts are connected and which forms part of an air distribution system.
GAS CONVENIENCE OUTLET. A permanently mounted, manually operated device that provides the means for connecting an appliance to, and disconnecting an appliance from, the gas supply piping. The device includes an integral, manually operated valve with a nondisplaceable valve member and is designed so that disconnection of an appliance only occurs when the manually operated valve is in the closed position.
HAZARDOUS LOCATION. Any location considered to be a fire hazard for flammable vapors, dust, combustible fibers or other highly combustible substances. The location is not necessarily categorized in the Building Code of New York State as a high-hazard use group classification.
IGNITION SOURCE. A flame spark or hot surface capable of igniting flammable vapors or fumes. Such sources include applianceburners, burner ignitors and electrical switching devices.
INFRARED RADIANT HEATER. A heater which directs a substantial amount of its energy output in the form of infrared radiant energy into the area to be heated. Such heaters are of either the vented or unvented type.
JOINT, FLARED. A metal-to-metal compression joint in which a conical spread is made on the end of a tube that is compressed by a flare nut against a mating flare.
JOINT, MECHANICAL. A general form of gas-tight joints obtained by the joining of metal parts through a positive-holding mechanical construction, such as flanged joint, threaded joint, flared joint or compression joint.
JOINT, PLASTIC ADHESIVE. A joint made in thermoset plastic piping by the use of an adhesive substance which forms a continuous bond between the mating surfaces without dissolving either one of them.
LIQUEFIED PETROLEUM GAS or LPG (LP-GAS). Liquefied petroleum gas composed predominately of propane, propylene, butanes or butylenes, or mixtures thereof that is gaseous under normal atmospheric conditions, but is capable of being liquefied under moderate pressure at normal temperatures.
LIVING SPACE. Space within a dwelling unit utilized for living, sleeping, eating, cooking, bathing, washing and sanitation purposes.
MAIN BURNER. A device or group of devices essentially forming an integral unit for the final conveyance of gas or a mixture of gas and air to the combustion zone, and on which combustion takes place to accomplish the function for which the appliance is designed.
METER. The instrument installed to measure the volume of gas delivered through it.
MODULATING.Modulating or throttling is the action of a control from its maximum to minimum position in either predetermined steps or increments of movement as caused by its actuating medium.
OFFSET (VENT). A combination of approvedbends that make two changes in direction bringing one section of the vent out of line, but into a line parallel with the other section.
OUTLET. A threaded connection or bolted flange in a pipe system to which a gas-burning appliance is attached.
PRESSURE TEST. An operation performed to verify the gas-tight integrity of gas piping following its installation or modification.
READY ACCESS (TO). That which enables a device, appliance or equipment to be directly reached, without requiring the removal or movement of any panel, door or similar obstruction. (See "Access.")
REGULATOR. A device for controlling and maintaining a uniform gas supply pressure, either pounds-to-inches water column (MP regulator) or inches-to-inches water column (applianceregulator).
REGULATOR, PRESSURE. A device placed in a gas line for reducing, controlling and maintaining the pressure in that portion of the piping system downstream of the device.
REGULATOR, SERVICE PRESSURE. A device installed by the serving gas supplier to reduce and limit the service line gas pressure to delivery pressure.
RELIEF VALVE (DEVICE). A safety valve designed to forestall the development of a dangerous condition by relieving either pressure, temperature or vacuum in the hot water supply system.
Manual reset type. A valve which automatically opens a reliefvent at a predetermined temperature and which must be manually returned to the closed position.
RELIEF VALVE, VACUUM. A valve that automatically opens and closes a vent for relieving a vacuum within the hot water supply system, depending on whether the vacuum is above or below a predetermined value.
ROOM HEATER, VENTED. A free-standing gas-fired heating unit used for direct heating of the space in and adjacent to that in which the unit is located. [See also "Vented room heater."]
SHAFT. An enclosed space extending through one or more stories of a building, connecting vertical openings in successive floors, or floors and the roof.
SPECIFIC GRAVITY. As applied to gas, specific gravity is the ratio of the weight of a given volume to that of the same volume of air, both measured under the same condition.
Electric switch type. A device that senses changes in temperature and controls electrically, by means of separate components, the flow of gas to the burner(s) to maintain selected temperatures.
Integral gas valve type. An automatic device, actuated by temperature changes, designed to control the gas supply to the burner(s) in order to maintain temperatures between predetermined limits, and in which the thermal actuating element is an integral part of the device.
Graduating thermostat. A thermostat in which the motion of the valve is approximately in direct proportion to the effective motion of the thermal element induced by temperature change.
Snap-acting thermostat. A thermostat in which the thermostatic valve travels instantly from the closed to the open position, and vice versa.
TRANSITION FITTINGS, PLASTIC TO STEEL. An adapter for joining plastic pipe to steel pipe. The purpose of this fitting is to provide a permanent, pressure-tight connection between two materials that cannot be joined directly one to another.
High-static pressure type. A self-contained, automatically controlled, vented appliance having integral means for circulation of air against 0.2 inch (15 mm H2O) or greater static pressure. Such appliance is equipped with provisions for attaching an outlet air duct and, where the appliance is for indoor installation remote from the space to be heated, is also equipped with provisions for attaching an inlet air duct.
Low-static pressure type. A self-contained, automatically controlled, vented appliance, intended for installation in the space to be heated without the use of ducts, having integral means for circulation of air. Such units are allowed to be equipped with louvers or face extensions made in accordance with the manufacturer's specifications.
UNVENTED ROOM HEATER. An unvented heating appliance designed for stationary installation and utilized to provide comfort heating. Such appliances provide radiant heat or convection heat by gravity or fan circulation directly from the heater and do not utilize ducts.
Automatic. An automatic or semiautomatic device consisting essentially of a valve and operator that control the gas supply to the burner(s) during operation of an appliance. The operator shall be actuated by application of gas pressure on a flexible diaphragm, by electrical means, by mechanical means or by other approved means.
Automatic gas shutoff. A valve used in conjunction with an automatic gas shutoff device to shut off the gas supply to a water heating system. It shall be constructed integrally with the gas shutoff device or shall be a separate assembly.
Manual main gas-control. A manually operated valve in the gas line for the purpose of completely turning on or shutting off the gas supply to the appliance, except to pilot or pilots that are provided with independent shutoff.
Manual reset. An automatic shutoff valve installed in the gas supply piping and set to shut off when unsafe conditions occur. The device remains closed until manually reopened.
VENT. A pipe or other conduit composed of factory-made components, containing a passageway for conveying combustion products and air to the atmosphere, listed and labeled for use with a specific type or class of appliance.
Relief.Piping run from a pressure-regulating or pressure-limiting device to the outdoors, designed to provide for the safe venting of gas in the event of excessive pressure in the gas piping system.
Category I. An appliance that operates with a nonpositive vent static pressure and with a vent gas temperature that avoids excessive condensate production in the vent.
Category II. An appliance that operates with a nonpositive vent static pressure and with a vent gas temperature that is capable of causing excessive condensate production in the vent.
Category IV. An appliance that operates with a positive vent static pressure and with a vent gas temperature that is capable of causing excessive condensate production in the vent.
VENTED ROOM HEATER. A vented self-contained, free-standing, nonrecessed appliance for furnishing warm air to the space in which it is installed, directly from the heater without duct connections.
VENTED WALL FURNACE. A self-contained vented appliance complete with grilles or equivalent, designed for incorporation in or permanent attachment to the structure of a building, mobile home or travel trailer, and furnishing heated air circulated by gravity or by a fan directly into the space to be heated through openings in the casing. This definition shall exclude floor furnaces, unit heaters and central furnaces as herein defined.
WALL HEATER, UNVENTED TYPE. A room heater of the type designed for insertion in or attachment to a wall or partition. Such heater does not incorporate concealed venting arrangements in its construction and discharges all products of combustion through the front into the room being heated.
This section shall govern the approval and installation of all equipment and appliances that comprise parts of the installations regulated by this code in accordance with Section G2401.
Appliances regulated by this code shall be listed and labeled for the application in which they are used unless otherwise approved in accordance with Section R104.11.
Exception:
The appliance, equipment and system installations regulated by this code are permitted to be located below the design flood elevation provided that they are designed and installed to prevent water from entering or accumulating within the components and to resist hydrostatic and hydrodynamic loads and stresses, including the effects of buoyancy, during the occurrence of flooding to the design flood elevation and shall comply with the flood-resistant construction requirements of Section R323.
When earthquake loads are applicable in accordance with this code, the supports shall be designed and installed for the seismic forces in accordance with this code.
Buildings or structures and the walls enclosing habitable or occupiable rooms and spaces in which persons live, sleep or work, or in which feed, food or foodstuffs are stored, prepared, processed, served or sold, shall be constructed to protect against the entry of rodents.
Category IVcondensing appliances shall be provided with an auxiliary drain pan where damage to any building component will occur as a result of stoppage in the condensate drainage system. Such pan shall be installed in accordance with the applicable provisions of Section M1411.
Exception:
An auxiliary drain pan shall not be required for appliances that automatically shut down operation in the event of a stoppage in the condensate drainage system.
The building shall not be weakened by the installation of any gas piping. In the process of installing or repairing any gas piping, the finished floors, walls, ceilings, tile work or any other part of the building or premises which are required to be changed or replaced shall be left in a safe structural condition in accordance with the requirements of this code.
Truss members and components shall not be cut, drilled, notched, spliced or otherwise altered in any way without the written concurrence and approval of a registered design professional. Alterations resulting in the addition of loads to any member (e.g., HVAC equipment, water heaters) shall not be permitted without verification that the truss is capable of supporting such additional loading.
Cuts, notches and holes bored in trusses, structural composite lumber, structural glued-laminated members and I-joists are prohibited except where permitted by the manufacturer's recommendations or where the effects of such alterations are specifically considered in the design of the member by a registered design professional.
Appliances shall be located as required by this section, specific requirements elsewhere in this code and the conditions of the equipment and appliance listing.
Appliances shall not be located in sleeping rooms, bathrooms, toilet rooms, or storage closets, or in a space that opens only into such rooms or spaces, except where the installation complies with one of the following:
The appliance is a direct-vent appliance installed in accordance with the conditions of the listing and the manufacturer's instructions.
The appliance is installed in a room or space that opens only into a bedroom or bathroom, and such room or space is used for no other purpose and is provided with a solid weather-stripped door equipped with an approved self-closing device. All combustion air shall be taken directly from the outdoors in accordance with Section G2407.6.
Equipment installed in outdoor locations shall be either listed for outdoor installation or provided with protection from outdoor environmental factors that influence the operability, durability and safety of the equipment.
The required volume of indoor air shall be determined in accordance with Section G2407.5.1 or G2407.5.2, except that where the air infiltration rate is known to be less than 0.40 air changes per hour (ACH), Section G2407.5.2 shall be used. The total required volume shall be the sum of the required volume calculated for all appliances located within the space. Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors, and through combustion air openings sized and located in accordance with Section G2407.5.3, are considered to be part of the required volume.
Each opening shall have a minimum free area of 1 square inch per 1,000 Btu/h (2,200 mm2/kW) of the total input rating of all appliances in the space, but not less than 100 square inches (0.06 m2). One opening shall commence within 12 inches (305 mm) of the top and one opening shall commence within 12 inches (305 mm) of the bottom of the enclosure. The minimum dimension of air openings shall be not less than 3 inches (76 mm).
The volumes of spaces in different stories shall be considered as communicating spaces where such spaces are connected by one or more openings in doors or floors having a total minimum free area of 2 square inches per 1,000 Btu/h (4402 mm2/kW) of total input rating of all appliances.
Outdoor combustion air shall be provided through opening(s) to the outdoors in accordance with Section G2407.6.1 or G2407.6.2. The minimum dimension of air openings shall be not less than 3 inches (76 mm).
Two permanent openings, one commencing within 12 inches (305 mm) of the top and one commencing within 12 inches (305 mm) of the bottom of the enclosure, shall be provided. The openings shall communicate directly, or by ducts, with the outdoors or spaces that freely communicate with the outdoors.
Where directly communicating with the outdoors, or where communicating with the outdoors through vertical ducts, each opening shall have a minimum free area of 1 square inch per 4,000 Btu/h (550 mm2/kW) of total input rating of all appliances in the enclosure [see Figures G2407.6.1(1) and G2407.6.1(2)].
Where communicating with the outdoors through horizontal ducts, each opening shall have a minimum free area of not less than 1 square inch per 2,000 Btu/h (1,100 mm2/kW) of total input rating of all appliances in the enclosure [see Figure G2407.6.1(3)].
FIGURE G2407.6.1(1)
[304.6.1(1)] ALL AIR FROM OUTDOOR—INLET AIR
FROM VENTILATED CRAWL SPACE AND OUTLET
AIR TO VENTILATED ATTIC (see Section G2407.6.1)
For SI: 1 foot = 304.8 mm.
FIGURE G2407.6.1(2)
[304.6.1(2)] ALL AIR FROM OUTDOORS
THROUGH VENTILATED ATTIC (see Section G2407.6.1)
FIGURE G2407.6.1(3)
[304.6.1(3)] ALL AIR FROM OUTDOORS (see Section G2407.6.1)
One permanent opening, commencing within 12 inches (305 mm) of the top of the enclosure, shall be provided. The appliance shall have clearances of at least 1 inch (25 mm) from the sides and back and 6 inches (152 mm) from the front of the appliance. The opening shall directly communicate with the outdoors or through a vertical or horizontal duct to the outdoors, or spaces that freely communicate with the outdoors (see Figure G2407.6.2) and shall have a minimum free area of 1 square inch per 3,000 Btu/h (734 mm2/kW) of the total input rating of all appliances located in the enclosure and not less than the sum of the areas of all vent connectors in the space.
The outdoor opening(s) size shall be calculated in accordance with the following:
The ratio of interior spaces shall be the available volume of all communicating spaces divided by the required volume.
The outdoor size reduction factor shall be one minus the ratio of interior spaces.
The minimum size of outdoor opening(s) shall be the full size of outdoor opening(s) calculated in accordance with Section G2407.6, multiplied by the reduction factor. The minimum dimension of air openings shall be not less than 3 inches (76 mm).
Where all combustion air is provided by a mechanical air supply system, the combustion air shall be supplied from the outdoors at a rate not less than 0.35 cubic feet per minute per 1,000 Btu/h (0.034 m3/min per kW) of total input rating of all appliances located within the space.
Each of the appliances served shall be interlocked with the mechanical air supply system to prevent main burner operation when the mechanical air supply system is not in operation.
The required size of openings for combustion, ventilation and dilution air shall be based on the net free area of each opening. Where the free area through a design of louver, grille or screen is known, it shall be used in calculating the size opening required to provide the free area specified. Where the design and free area of louvers and grilles are not known, it shall be assumed that wood louvers will have 25-percent free area and metal louvers and grilles will have 50-percent free area. Screens shall have a mesh size not smaller than 1/4 inch (6.4 mm). Nonmotorized louvers and grilles shall be fixed in the open position. Motorized louvers shall be interlocked with the appliance so that they are proven to be in the full open position prior to main burner ignition and during main burner operation. Means shall be provided to prevent the main burner from igniting if the louvers fail to open during burner start-up and to shut down the main burner if the louvers close during operation.
Combustion air ducts shall comply with all of the following:
Ducts shall be constructed of galvanized steel complying with Chapter 16 or of a material having equivalent corrosion resistance, strength and rigidity.
Exception:
Within dwellings units, unobstructed stud and joist spaces shall not be prohibited from conveying combustion air, provided that not more than one required fireblock is removed.
Ducts shall terminate in an unobstructed space allowing free movement of combustion air to the appliances.
Ducts shall serve a single enclosure.
Ducts shall not serve both upper and lower combustion air openings where both such openings are used. The separation between ducts serving upper and lower combustion air openings shall be maintained to the source of combustion air.
Ducts shall not be screened where terminating in an attic space.
Exception:
Direct-vent gas-fired appliances designed for installation in a solid fuel-burning fireplace where installed in accordance with the manufacturer's instructions.
Combustion air intake openings located on the exterior of a building shall have the lowest side of such openings located not less than 12 inches (305 mm) vertically from the adjoining grade level.
Where corrosive or flammable process fumes or gases, other than products of combustion, are present, means for the disposal of such fumes or gases shall be provided. Such fumes or gases include carbon monoxide, hydrogen sulfide, ammonia, chlorine and halogenated hydrocarbons.
In barbershops, beauty shops and other facilities where chemicals that generate corrosive or flammable products, such as aerosol sprays, are routinely used, nondirect vent-type appliances shall be located in a mechanical room separated or partitioned off from other areas with provisions for combustion air and dilution air from the outdoors. Direct-vent appliances shall be installed in accordance with the appliancemanufacturer's installation instructions.
Equipment and appliances shall be installed as required by the terms of their approval, in accordance with the conditions of listing, the manufacturer's instructions and this code. Manufacturers' installation instructions shall be available on the job site at the time of inspection. Where a code provision is less restrictive than the conditions of the listing of the equipment or appliance or the manufacturer's installation instructions, the conditions of the listing and the manufacturer's installation instructions shall apply.
Equipment and appliances having an ignition source shall be elevated such that the source of ignition is not less than 18 inches (457 mm) above the floor in hazardous locations and public garages, private garages, repair garages, motor fuel-dispensing facilities and parking garages. For the purpose of this section, rooms or spaces that are not part of the living space of a dwelling unit and that communicate directly with a private garage through openings shall be considered to be part of the private garage.
Exception:
Elevation of the ignition source is not required for appliances that are listed as flammable vapor ignition resistant.
Appliances located in private garages shall be installed with a minimum clearance of 6 feet (1829 mm) above the floor.
Exception:
The requirements of this section shall not apply where the appliances are protected from motor vehicle impact and installed in accordance with Section G2408.2.
Equipment and appliances installed at grade level shall be supported on a level concrete slab or other approved material extending above adjoining grade or shall be suspended a minimum of 6 inches (152 mm) above adjoining grade.
Heat-producing equipment and appliances shall be installed to maintain the required clearances to combustible construction as specified in the listing and manufacturer's instructions. Such clearances shall be reduced only in accordance with Section G2409. Clearances to combustibles shall include such considerations as door swing, drawer pull, overhead projections or shelving and window swing. Devices, such as door stops or limits and closers, shall not be used to provide the required clearances.
The allowable clearance reduction shall be based on one of the methods specified in Table G2409.2 or shall utilize an assembly listed for such application. Where required clearances are not listed in Table G2409.2, the reduced clearances shall be determined by linear interpolation between the distances listed in the table. Reduced clearances shall not be derived by extrapolation below the range of the table. The reduction of the required clearances to combustibles for listed and labeledappliances and equipment shall be in accordance with the requirements of this section except that such clearances shall not be reduced where reduction is specifically prohibited by the terms of the appliance or equipment listing [see Figures G2409.2(1), G2409.2(2) and G2409.2(3)].
NOTES:
"A" equals the clearance with no protection.
"B" equals the reduced clearance permitted in accordance with Table G2409.2. The protection applied to the construction using combustible material shall
extend far enough in each direction to make "C" equal to "A."
TYPE OF PROTECTION APPLIED TO AND COVERING ALL SURFACES OF COMBUSTIBLE MATERIAL WITHIN THE DISTANCE SPECIFIED AS THE REQUIRED CLEARANCE WITH NO PROTECTION [see Figures G2409.2(1), G2409.2(2), and G2409.2(3) ]
Spacers and ties shall be of noncombustible material. No spacer or tie shall be used directly opposite an appliance or connector.
For all clearance reduction systems using a ventilated airspace, adequate provision for air circulation shall be provided as described [see Figures G2409.2(2) and G2409.2(3)].
There shall be at least 1 inch between clearance reduction systems and combustible walls and ceilings for reduction systems using ventilated airspace.
Where a wall protector is mounted on a single flat wall away from corners, it shall have a minimum 1-inch air gap. To provide air circulation, the bottom and top edges, or only the side and top edges, or all edges shall be left open.
Mineral wool batts (blanket or board) shall have a minimum density of 8 pounds per cubic foot and a minimum melting point of 1500°F.
Insulation material used as part of a clearance reduction system shall have a thermal conductivity of 1.0 Btu per inch per square foot per hour per °F or less.
There shall be at least 1 inch between the appliance and the protector. In no case shall the clearance between the appliance and the combustible surface be reduced below that allowed in this table.
All clearances and thicknesses are minimum; larger clearances and thicknesses are acceptable.
Air-conditioning appliances installed in rooms that are large in comparison with the size of the appliance shall be installed with clearances in accordance with the manufacturer's instructions.
Air-conditioning appliances installed in rooms that are not large in comparison with the size of the appliance, such as alcoves and closets, shall be listed for such installations and installed in accordance with the manufacturer's instructions. Listed clearances shall not be reduced by the protection methods described in Table G2409.2, regardless of whether the enclosure is of combustible or noncombustible material.
Central-heating furnaces and low-pressure boilers installed in rooms large in comparison with the size of the appliance shall be installed with clearances in accordance with the manufacturer's instructions.
Central-heating furnaces shall have the clearance from supply ducts within 3 feet (914 mm) of the furnace plenum be not less than that specified from the furnace plenum. No clearance is necessary beyond this distance.
Electrical connections between gas utilization equipment and the building wiring, including the grounding of the equipment, shall conform to Chapters 33 through 42.
In the case of a gas piping system that contains no corrugated stainless steel tubing (CSST), each above-ground portion of the gas piping system that is likely to become energized shall be electrically continuous and bonded to an effective ground-fault current path. Gas piping shall be considered to be likely to become energized if any gas utilization equipment is connected to any portion of the gas piping system and to any electrical circuit(s). For the purposes of this Section G2411.1, gas piping shall be considered to be bonded to an effective ground-fault current path if such gas piping is connected to gas utilization equipment that is connected to the equipment grounding conductor of the circuit supplying that equipment. Nothing in this Section G2411.1 shall prohibit the bonding of a gas piping system that contains no CSST in any manner described in Section E3509.7 of this code.
A gas piping system that contains any corrugated stainless steel tubing (CSST) shall be electrically continuous and shall be directly bonded to the electrical service grounding electrode system. No portion of the gas piping system shall be used as or considered to be a grounding electrode or a grounding electrode conductor. CSST shall be installed and bonded in accordance with this section G2411.2, and the stricter of: (a) the requirements set forth in the CSST manufacturer's installation instructions, or (b) the requirements set forth in Sections G2411.2.1, G2411.2.2, G2411.2.3, and G2415.5.
Where the electric service for the individual installation is 200 amperes or less, the bonding jumper shall not be smaller than 6 AWG copper wire or 4 AWG aluminum or copper-clad aluminum wire, and shall be permanently connected to the grounding electrode system. Where the electric service for the individual installation is more than 200 amperes, the bonding jumper size shall be determined in accordance with Table E 3503.1, and shall be permanently connected to the grounding electrode system.
The bonding jumper shall be connected to the gas piping system with a bonding clamp that is listed for the material of the bonding jumper and for the material of the component of the gas piping system to which the bonding clamp is attached. The bonding clamp shall be attached to the gas piping system on the downstream side of the gas meter or regulator, in an unconcealed and readily accessible space. The bonding clamp shall be attached to a segment of metallic fuel gaspipe which (a) is a component of the gas piping system, (b) is electrically continuous with all CSST components of the gas piping system, (c) is made of steel or wrought-iron, (d) complies with Section G2414.4.2 of this code and with all other applicable provisions of Section G2414 of this code, and (e) is not less than 3 inches (76 mm) in length. Neither the CSST nor the brass hexagonal nut on the CSST fitting shall be used as an attachment point for the bonding clamp.
CSST shall not be supported on or by other electrically conductive systems including copper water pipe, electric power cables, air conditioning and heating ducts, communication cables and structural steel beams. Electrical wiring, including the bonding jumper, shall be supported and secured independently of the CSST so that it does not come in contact with the CSST.
Sections G2411 through G2423 shall govern the design, installation, modification and maintenance of piping systems. The applicability of this code to piping systems extends from the point of delivery to the connections with the equipment and includes the design, materials, components, fabrication, assembly, installation, testing, inspection, operation and maintenance of such piping systems.
Utility service piping located within buildings shall be installed in accordance with the structural safety and fire protection provisions of this code.
Where an additional appliance is to be served, the existing piping shall be checked to determine if it has adequate capacity for all appliances served. If inadequate, the existing system shall be enlarged as required or separate piping of adequate capacity shall be provided.
For other than steel pipe, exposed piping shall be identified by a yellow label marked "Gas" in black letters. The marking shall be spaced at intervals not exceeding 5 feet (1524 mm). The marking shall not be required on pipe located in the same room as the equipment served.
Where two or more meters are installed on the same premises, but supply separate consumers, the piping systems shall not be interconnected on the outlet side of the meters.
Piping from multiple meter installations shall be marked with an approved permanent identification by the installer so that the piping system supplied by each meter is readily identifiable.
All pipe utilized for the installation, extension and alteration of any piping system shall be sized to supply the full number of outlets for the intended purpose and shall be sized in accordance with Section G2413.
Piping systems shall be of such size and so installed as to provide a supply of gas sufficient to meet the maximum demand without undue loss of pressure between the point of delivery and the appliance.
The volume of gas to be provided, in cubic feet per hour, shall be determined directly from the manufacturer's input ratings of the appliances served. Where an input rating is not indicated, the gas supplier, appliance manufacturer or a qualified agency shall be contacted, or the rating from Table G2413.2 shall be used for estimating the volume of gas to be supplied.
The total connected hourly load shall be used as the basis for pipe sizing, assuming that all appliances could be operating at full capacity simultaneously. Where a diversity of load can be established, pipe sizing shall be permitted to be based on such loads.
Pressure drop, inch water column (27.7 inch water column = 1 psi).
TABLE G2413.4
(402.4) Cr AND Y VALUES FOR NATURAL GAS AND UNDILUTED PROPANE AT STANDARD CONDITIONS
GAS
EQUATION FACTORS
Cr
Y
Natural gas
0.6094
0.9992
Undiluted propane
1.2462
0.9910
For SI: 1 cubic foot = 0.028 m3, 1 foot = 305 mm, 1 inch water column = 0.249 kPa, 1 pound per square inch = 6.895 kPa, 1 British thermal unit per hour = 0.293 W.
The pipe size of each section of gas piping shall be determined using the longest length of piping from the point of delivery to the most remote outlet and the load of the section.
Pipe size of each section of the longest pipe run from the point of delivery to the most remote outlet shall be determined using the longest run of piping and the load of the section.
The pipe size of each section of branchpiping not previously sized shall be determined using the length of piping from the point of delivery to the most remote outlet in each branch and the load of the section.
The design pressure loss in any piping system under maximum probable flow conditions, from the point of delivery to the inlet connection of the appliance, shall be such that the supply pressure at the appliance is greater than the minimum pressure required for proper appliance operation.
For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 pound per square inch = 6.895 kPa, 1-inch water column = 0.2488 kPa, 1 British thermal unit per hour = 0.2931 W, 1 cubic foot per hour = 0.0283 m3/h, 1 degree = 0.01745 rad.
Notes:
NA means a flow of less than 10 cfh.
All table entries have been rounded to three significant digits.
For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 pound per square inch = 6.895 kPa, 1-inch water column = 0.2488 kPa, 1 British thermal unit per hour = 0.2931 W, 1 cubic foot per hour = 0.0283 m3/h, 1 degree = 0.01745 rad.
Note: All table entries have been rounded to three significant digits.
For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 pound per square inch = 6.895 kPa, 1-inch water column = 0.2488 kPa, 1 British thermal unit per hour = 0.2931 W, 1 cubic foot per hour = 0.0283 m3/h, 1 degree = 0.01745 rad.
Notes:
Table capacities are based on Type K copper tubing inside diameter (shown), which has the smallest inside diameter of the copper tubing products.
NA means a flow of less than 10 cfh.
All table entries have been rounded to three significant digits.
For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 pound per square inch = 6.895 kPa, 1-inch water column = 0.2488 kPa, 1 British thermal unit per hour = 0.2931 W, 1 cubic foot per hour = 0.0283 m3/h, 1 degree = 0.01745 rad.
Notes:
Table capacities are based on Type K copper tubing inside diameter (shown), which has the smallest inside diameter of the copper tubing products
All table entries have been rounded to three significant digits.
For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 pound per square inch = 6.895 kPa, 1-inch water column = 0.2488 kPa, 1 British thermal unit per hour = 0.2931 W, 1 cubic foot per hour = 0.0283 m3/h, 1 degree = 0.01745 rad.
Notes:
Table includes losses for four 90-degree bends and two end fittings. Tubing runs with larger numbers of bends and/or fittings shall be increased by an equivalent length of tubing to the following equation: L = 1.3n, where L is additional length (feet) of tubing and n is the number of additional fittings and/or bends.
EHD—Equivalent Hydraulic Diameter, which is a measure of the relative hydraulic efficiency between different tubing sizes. The greater the value of EHD, the greater the gas capacity of the tubing.
All table entries have been rounded to three significant digits.
For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 pound per square inch = 6.895 kPa, 1-inch water column = 0.2488 kPa, 1 British thermal unit per hour = 0.2931 W, 1 cubic foot per hour = 0.0283 m3/h, 1 degree = 0.01745 rad.
Notes:
Table includes losses for four 90-degree bends and two end fittings. Tubing runs with larger numbers of bends and/or fittings shall be increased by an equivalent length of tubing to the following equation: L = 1.3n, where L is additional length (feet) of tubing and n is the number of additional fittings and/or bends.
EHD—Equivalent Hydraulic Diameter, which is a measure of the relative hydraulic efficiency between different tubing sizes. The greater the value of EHD, the greater the gas capacity of the tubing.
All table entries have been rounded to three significant digits.
For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 pound per square inch = 6.895 kPa, 1-inch water column = 0.2488 kPa, 1 British thermal unit per hour = 0.2931 W, 1 cubic foot per hour = 0.0283 m3/h, 1 degree = 0.01745 rad.
Note: All table entries have been rounded to three significant digits.
For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm, 1 pound per square inch = 6.895 kPa, 1-inch water column = 0.2488 kPa, 1 British thermal unit per hour = 0.2931 W, 1 cubic foot per hour = 0.0283 m3/h, 1 degree = 0.01745 rad.
Note: All table entries have been rounded to three significant digits.
The maximum design operating pressure for piping systems located inside buildings shall not exceed 5 pounds per square inch gauge (psig) (34 kPa gauge) except where one or more of the following conditions are met:
The operating pressure for undiluted LP-gas systems shall not exceed 20 psig (140 kPa gauge). Buildings having systems designed to operate below -5°F (-21°C) or with butane or a propane-butane mix shall be designed to either accommodate liquid LP-gas or prevent LP-gas vapor from condensing into a liquid.
Pipe, fittings, valves or other materials shall not be used again unless they are free of foreign materials and have been ascertained to be adequate for the service intended.
Copper tubing shall comply with standard Type K or L of ASTM B 88 or ASTM B 280.
Copper and brass tubing shall not be used if the gas contains more than an average of 0.3 grains of hydrogen sulfide per 100 standard cubic feet of gas (0.7 milligrams per 100 liters).
Plastic pipe, tubing and fittings used to supply fuel gas shall be used outdoors, underground, only, and shall conform to ASTM D 2513. Pipe shall be marked "Gas" and "ASTM D 2513."
Factory-assembled anodeless risers shall be recommended by the manufacturer for the gas used and shall be leak-tested by the manufacturer in accordance with written procedures.
Service head adapters and field-assembled anodeless risers incorporating service head adapters shall be recommended by the manufacturer for the gas used by the manufacturer and shall be designed certified to meet the requirements of Category I of ASTM D 2513, and U.S. Department of Transportation, Code of Federal Regulations, Title 49, Part 192.281(e). The manufacturer shall provide the user qualified installation instructions as prescribed by the U.S. Department of Transportation, Code of Federal Regulations, Title 49, Part 192.283(b).
Plastic pipe, tubing and fittings used to connect regulatorvents to remote vent terminations shall be of PVC conforming to UL 651. PVC vent piping shall not be installed indoors.
Pipe or tubing and fittings shall be clear and free from cutting burrs and defects in structure or threading, and shall be thoroughly brushed, and chip and scale blown.
Where in contact with material or atmosphere exerting a corrosive action, metallic piping and fittings coated with a corrosion-resistant material shall be used. External or internal coatings or linings used on piping or components shall not be considered as adding strength.
Pipe with threads that are stripped, chipped, corroded or otherwise damaged shall not be used. If a weld opens during the operation of cutting or threading, that portion of the pipe shall not be used.
Thread (joint) compounds (pipe dope) shall be resistant to the action of liquefied petroleum gas or to any other chemical constituents of the gases to be conducted through the piping.
The type of piping joint used shall be suitable for the pressure-temperature conditions and shall be selected giving consideration to joint tightness and mechanical strength under the service conditions. The joint shall be able to sustain the maximum end force due to the internal pressure and any additional forces due to temperature expansion or contraction, vibration, fatigue, or to the weight of the pipe and its contents.
Pipe joints shall be threaded, flanged, brazed or welded. Where nonferrous pipe is brazed, the brazing materials shall have a melting point in excess of 1,000°F (538°C). Brazing alloys shall not contain more than 0.05-percent phosphorus.
Tubing joints shall either be made with approved gas tubing fittings or be brazed with a material having a melting point in excess of 1,000°F (538°C). Brazing alloys shall not contain more than 0.05-percent phosphorus.
Flared joints shall be used only in systems constructed from nonferrous pipe and tubing where experience or tests have demonstrated that the joint is suitable for the conditions and where provisions are made in the design to prevent separation of the joints.
Metallic fittings, including valves, strainers and filters shall comply with the following:
Fittings used with steel or wrought-iron pipe shall be steel, brass, bronze, malleable iron, ductile iron or cast iron.
Fittings used with copper or brass pipe shall be copper, brass or bronze.
Cast-iron bushings shall be prohibited.
Special fittings. Fittings such as couplings, proprietary-type joints, saddle tees, gland-type compression fittings, and flared, flareless or compression-type tubing fittings shall be: used within the fitting manufacturer's pressure-temperature recommendations; used within the service conditions anticipated with respect to vibration, fatigue, thermal expansion or contraction; installed or braced to prevent separation of the joint by gas pressure or external physical damage; and shall be approved.
Plastic pipe, tubing and fittings shall be joined in accordance with the manufacturers' instructions. Such joints shall comply with the following:
The joints shall be designed and installed so that the longitudinal pull-out resistance of the joints will be at least equal to the tensile strength of the plastic piping material.
Heat-fusion joints shall be made in accordance with qualified procedures that have been established and proven by test to produce gas-tight joints at least as strong as the pipe or tubing being joined. Joints shall be made with the joining method recommended by the pipe manufacturer. Heat fusion fittings shall be marked "ASTM D 2513."
Where compression-type mechanical joints are used, the gasket material in the fitting shall be compatible with the plastic piping and with the gas distributed by the system. An internal tubular rigid stiffener shall be used in conjunction with the fitting. The stiffener shall be flush with the end of the pipe or tubing and shall extend at least to the outside end of the compression fitting when installed. The stiffener shall be free of rough or sharp edges and shall not be a force fit in the plastic. Split tubular stiffeners shall not be used.
Plastic piping joints and fittings for use in liquefied petroleum gas piping systems shall be in accordance with NFPA 58.
Piping shall not be installed in or through a circulating air duct, clothes chute, chimney or gas vent, ventilating duct, dumbwaiter or elevator shaft. Piping installed downstream of the point of delivery shall not extend through any townhouse unit other than the unit served by such piping.
Portions of a piping system installed in concealed locations shall not have unions, tubing fittings, right and left couplings, bushings, compression couplings, and swing joints made by combinations of fittings.
Underground piping, where installed below grade through the outer foundation or basement wall of a building, shall be encased in a protective pipe sleeve. The annular space between the gas piping and the sleeve shall be sealed.
In concealed locations, where piping other than black or galvanized steel is installed through holes or notches in wood studs, joists, rafters or similar members less than 1.75 inches (44.45 mm) from the nearest edge of the member, the pipe shall be protected by shield plates. Such shield plates shall comply with the requirements of Section G2415.5.1, shall cover the area of the pipe where the member is notched or bored, and shall extend a minimum of 4 inches (102 mm) above sole plates, below top plates and to each side of a stud, joist or rafter. The movement of piping made of corrugated stainless steel tubing (CSST) shall not be otherwise constrained by straps, clips or other support devices. In addition, where CSST is installed in a concealed location and parallel to any stud, joist, rafter, or similar member, the CSST shall be protected by shield plates in any area where the CSST is not (a) physically supported in a manner that ensures the CSST will always be at least 1.75 inches (44.45 mm) away from the nearest edge of any member or (b) encased in a protective metal pipe made of schedule 40 steel or iron pipe or in a protective pipe sleeve made of a material approved by the code enforcement official as the equivalent of schedule 40 steel or iron pipe. Such shield plates shall comply with the requirements of Section G2415.5.1, shall cover the area the CSST is located, and shall extend a minimum of 4 inches (102 mm) to each side of the CSST.
In all cases, shield plates shall be certified or listed as complying with ANSI LC-1. In addition, in the case of piping made of CSST, shield plates shall be listed for use with the manufacturer's CSST system.
Piping in solid floors shall be laid in channels in the floor and covered in a manner that will allow access to the piping with a minimum amount of damage to the building. Where such piping is subject to exposure to excessive moisture or corrosive substances, the piping shall be protected in an approved manner. As an alternative to installation in channels, the piping shall be installed in a conduit of Schedule 40 steel, wrought iron, PVC or ABS pipe with tightly sealed ends and joints. Both ends of such conduit shall extend not less than 2 inches (51 mm) beyond the point where the pipe emerges from the floor. The conduit shall be vented above grade to the outdoors and shall be installed so as to prevent the entry of water and insects.
All piping (including CSST) installed outdoors shall be elevated not less than 31/2 inches (152 mm) above ground and where installed across roof surfaces, shall be elevated not less than 31/2 inches (152 mm) above the roof surface. Piping installed above ground, outdoors, and installed across the surface of roofs shall be securely supported and located where it will be protected from physical damage. CSST systems shall be protected in accordance with manufacturer's installation instructions. Where passing through an outside wall, the piping shall also be protected against corrosion by coating or wrapping with an inert material. Where piping is encased in a protective pipe sleeve, the annular space between the piping and the sleeve shall be sealed.
Metallic pipe or tubing exposed to corrosive action, such as soil condition or moisture, shall be protected in an approved manner. Zinc coatings (galvanizing) shall not be deemed adequate protection for gas piping underground. Ferrous metal exposed in exterior locations shall be protected from corrosion in a manner satisfactory to the code official. Where dissimilar metals are joined underground, an insulating coupling or fitting shall be used. Piping shall not be laid in contact with cinders.
Uncoated threaded or socket welded joints shall not be used in piping in contact with soil or where internal or external crevice corrosion is known to occur.
Pipe protective coatings and wrappings shall be approved for the application and shall be factory applied.
Exception:
Where installed in accordance with the manufacturer's installation instructions, field application of coatings and wrappings shall be permitted for pipe nipples, fittings and locations where the factory coating or wrapping has been damaged or necessarily removed at joints.
Individual lines to outside lights, grills or other appliances shall be installed a minimum of 8 inches (203 mm) below finished grade, provided that such installation is approved and is installed in locations not susceptible to physical damage.
Piping installed underground beneath buildings is prohibited except where the piping is encased in a conduit of wrought iron, plastic pipe, or steel pipe designed to withstand the superimposed loads. Such conduit shall extend into an occupiable portion of the building and, at the point where the conduit terminates in the building, the space between the conduit and the gas piping shall be sealed to prevent the possible entrance of any gas leakage. If the end sealing is capable of withstanding the full pressure of the gas pipe, the conduit shall be designed for the same pressure as the pipe. Such conduit shall extend not less than 4 inches (102 mm) outside the building, shall be vented above grade to the outdoors, and shall be installed so as prevent the entrance of water and insects. The conduit shall be protected from corrosion in accordance with Section G2415.8.
The unthreaded portion of pipingoutlets shall extend not less than l inch (25 mm) through finished ceilings and walls and where extending through floors, outdoor patios and slabs, shall not be less than 2 inches (51 mm) above them. The outlet fitting or piping shall be securely supported. Outlets shall not be placed behind doors. Outlets shall be located in the room or space where the appliance is installed.
Plastic pipe shall be installed outside underground only. Plastic pipe shall not be used within or under any building or slab or be operated at pressures greater than 100 psig (689 kPa) for natural gas or 30 psig (207 kPa) for LP gas.
Plastic pipe shall be permitted to terminate with a wall head adapter within buildings where the plastic pipe is inserted in a piping material for fuel gas use in buildings.
Connections made outside and underground between metallic and plastic piping shall be made only with transition fittings categorized as Category I in accordance with ASTM D 2513.
A yellow insulated copper tracer wire or other approved conductor shall be installed adjacent to underground nonmetallic piping. Access shall be provided to the tracer wire or the tracer wire shall terminate above ground at each end of the nonmetallic piping. The tracer wire size shall not be less than 18 AWG and the insulation type shall be suitable for direct burial.
Before any system of piping is put in service or concealed, it shall be tested to ensure that it is gas tight. Testing, inspection and purging of piping systems shall comply with Section G2417.
Prior to acceptance and initial operation, all piping installations shall be inspected and pressure tested to determine that the materials, design, fabrication, and installation practices comply with the requirements of this code.
Minor repairs and additions are not required to be pressure tested provided that the work is inspected and connections are tested with a noncorrosive leak-detecting fluid or other approved leak-detecting methods.
Where new branches are installed to new appliances, only the newly installed branches shall be required to be pressure tested. Connections between the new piping and the existing piping shall be tested with a noncorrosive leak-detecting fluid or other approved leak-detecting methods.
A piping system shall be permitted to be tested as a complete unit or in sections. Under no circumstances shall a valve in a line be used as a bulkhead between gas in one section of the piping system and test medium in an adjacent section, unless two valves are installed in series with a valved "tell-tale" located between these valves. A valve shall not be subjected to the test pressure unless it can be determined that the valve, including the valve closing mechanism, is designed to safely withstand the test pressure.
Regulator and valve assemblies fabricated independently of the piping system in which they are to be installed shall be permitted to be tested with inert gas or air at the time of fabrication.
All testing of piping systems shall be done with due regard for the safety of employees and the public during the test. Prior to testing, the interior of the pipe shall be cleared of all foreign material.
Test pressure shall be measured with a manometer or with a pressure-measuring device designed and calibrated to read, record, or indicate a pressure loss caused by leakage during the pressure test period. The source of pressure shall be isolated before the pressure tests are made. Mechanical gauges used to measure test pressures shall have a range such that the highest end of the scale is not greater than five times the test pressure.
The test pressure to be used shall be not less than one and one-half times the proposed maximum working pressure, but not less than 3 psig (20 kPa gauge), irrespective of design pressure. Where the test pressure exceeds 125 psig (862 kPa gauge), the test pressure shall not exceed a value that produces a hoop stress in the piping greater than 50 percent of the specified minimum yield strength of the pipe.
The piping system shall withstand the test pressure specified without showing any evidence of leakage or other defects. Any reduction of test pressures as indicated by pressure gauges shall be deemed to indicate the presence of a leak unless such reduction can be readily attributed to some other cause.
The leakage shall be located by means of an approved combustible gas detector, a noncorrosive leak detection fluid or an equivalent nonflammable solution. Matches, candles, open flames or other methods that could provide a source of ignition shall not be used.
Before gas is introduced into a system of new gas piping, the entire system shall be inspected to determine that there are no open fittings or ends and that all valves at unused outlets are closed and plugged or capped.
Immediately after the gas is turned on into a new system or into a system that has been initially restored after an interruption of service, the piping system shall be checked for leakage. Where leakage is indicated, the gas supply shall be shut off until the necessary repairs have been made.
Appliances and equipment shall be permitted to be placed in operation after the piping system has been checked for leakage and determined to be free of leakage and purged in accordance with Section G2417.7.2.
When gas piping is to be opened for servicing, addition or modification, the section to be worked on shall be turned off from the gas supply at the nearest convenient point, and the line pressure vented to the outdoors, or to ventilated areas of sufficient size to prevent accumulation of flammable mixtures.
When piping full of air is placed in operation, the air in the piping shall be displaced with fuel gas. The air can be safely displaced with fuel gas provided that a moderately rapid and continuous flow of fuel gas is introduced at one end of the line and air is vented out at the other end. The fuel gas flow should be continued without interruption until the vented gas is free of air. The point of discharge shall not be left unattended during purging. After purging, the vent shall then be closed.
The open end of piping systems being purged shall not discharge into confined spaces or areas where there are sources of ignition unless precautions are taken to perform this operation in a safe manner by ventilation of the space, control or purging rate, and elimination of all hazardous conditions.
Piping shall be supported with pipe hooks, metal pipe straps, bands, brackets or hangers suitable for the size of piping, of adequate strength and quality, and located at intervals so as to prevent or damp out excessive vibration. Piping shall be anchored to prevent undue strains on connected equipment and shall not be supported by other piping. Pipe hangers and supports shall conform to the requirements of MSS SP-58 and shall be spaced in accordance with Section G2424 or MSS SP69-02. Supports, hangers, and anchors shall be installed so as not to interfere with the free expansion and contraction of the piping between anchors. All parts of the supporting equipment shall be designed and installed so they will not be disengaged by movement of the supported piping.
Where wet gas exists, a drip shall be provided at any point in the line of pipe where condensate could collect. A drip shall also be provided at the outlet of the meter and shall be installed so as to constitute a trap wherein an accumulation of condensate will shut off the flow of gas before the condensate will run back into the meter.
Where a sediment trap is not incorporated as part of the gas utilization equipment, a sediment trap shall be installed downstream of the equipment shutoffvalve as close to the inlet of the equipment as practical. The sediment trap shall be either a tee fitting with a capped nipple in the bottom opening of the run of the tee or other device approved as an effective sediment trap. Illuminating appliances, ranges, clothes dryers and outdoor grills need not be so equipped.
Shutoff valves shall be of an approved type; shall be constructed of materials compatible with the piping; and shall comply with the standard that is applicable for the pressure and application, in accordance with Table G2420.1.1.
Each appliance shall be provided with a shutoff valve separate from the appliance. The shutoff valve shall be located in the same room as the appliance, not further than 6 feet (1829 mm) from the appliance, and shall be installed upstream from the union, connector or quick disconnect device it serves. Such shutoff valves shall be provided with access.
Exception:
Shutoff valves for vented decorative appliances and decorative appliances for installation in vented fireplaces shall not be prohibited from being installed in an area remote from the appliance where such valves are provided with ready access. Such valves shall be permanently identified and shall serve no other equipment. Piping from the shutoff valve to within 3 feet (914mm) of the appliance connection shall be sized in accordance with Section G2413.
The MP regulator shall be approved and shall be suitable for the inlet and outlet gas pressures for the application.
The MP regulator shall maintain a reduced outlet pressure under lockup (no-flow) conditions.
The capacity of the MP regulator, determined by published ratings of its manufacturer, shall be adequate to supply the appliances served.
The MP pressure regulator shall be provided with access. Where located indoors, the regulator shall be vented to the outdoors or shall be equipped with a leak-limiting device, in either case complying with Section G2421.3.
A tee fitting with one opening capped or plugged shall be installed between the MP regulator and its upstream shutoff valve. Such tee fitting shall be positioned to allow connection of a pressure measuring instrument and to serve as a sediment trap.
A tee fitting with one opening capped or plugged shall be installed not less than 10 pipediameters downstream of the MP regulatoroutlet. Such tee fitting shall be positioned to allow connection of a pressure measuring instrument.
Pressure regulators that require a vent shall be vented directly to the outdoors. The vent shall be designed to prevent the entry of insects, water and foreign objects.
Exception:
A vent to the outdoors is not required for regulators equipped with and labeled for utilization with an approvedvent-limiting device installed in accordance with the manufacturer's instructions.