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High-piled combustible storage shall be in accordance with this chapter. In addition to the requirements of this chapter, the following material-specific requirements shall apply:
  1. Aerosols shall be in accordance with Chapter 51.
  2. Flammable and combustible liquids shall be in accordance with Chapter 57.
  3. Hazardous materials shall be in accordance with Chapter 50.
  4. Storage of combustible paper records shall be in accordance with NFPA 13.
  5. Storage of combustible fibers shall be in accordance with Chapter 37.
  6. General storage of combustible material shall be in accordance with Chapter 3.
A permit shall be required as set forth in Sections 105.6 and 105.7.
At the time of building permit application for new structures designed to accommodate high-piled storage or for requesting a change of occupancy/use, and at the time of application for a storage permit, plans and specifications shall be submitted for review and approval. In addition to the information required by the International Building Code, the storage permit submittal shall include the information specified in this section. Following approval of the plans, a copy of the approved plans shall be maintained on the premises in an approved location. The plans shall include the following:
  1. Floor plan of the building showing locations and dimensions of high-piled storage areas.
  2. Usable storage height for each storage area
  3. Number of tiers within each rack, if applicable.
  4. Commodity clearance between top of storage and the sprinkler deflector for each storage arrangement.
  5. Aisle dimensions between storage array.
  6. Maximum pile volume for each storage array.
  7. Location and classification of commodities in accordance with Section 3203.
  8. Location of commodities which are banded or encapsulated.
  9. Location of required fire department access doors.
  10. Type of fire suppression and fire detection systems.
    1. For density/area fire sprinklers protecting the high-piled storage area, indicate the sprinkler identification number (SIN), the sprinkler k factor, square footage of the remote area, and the system design density. If the SIN is not available, a copy of the manufacturer specification sheet for the sprinkler head is required.
    2. For specific application sprinklers, such as large-drop and ESFR sprinklers, protecting the highpiled storage area, indicate the sprinkler identification number (SIN), the sprinkler k factor, the number of sprinkler heads in the remote area, and the minimum residual pressure provided at the most hydraulically demanding sprinkler head. If the SIN is not available, a copy of the manufacturer specification sheet for the sprinkler head is required.
  11. Location of valves controlling the water supply of ceiling and in-rack sprinklers.
  12. Type, location, and specifications of smoke removal and curtain board systems.
  13. Dimension and location of transverse and longitudinal flue spaces.
  14. Additional information regarding design features, commodities, storage arrangement and fire protection features within the high-piled storage area shall be provided at the time of permit, when required by the fire code official.
  15. Type of shelving material used, whether it is solid, slatted, or wire mesh.
  16. Verification of sufficient fire flow provided for the building, when required by the fire code official.
Following approval of the construction documents, a copy of the approved plans shall be maintained on the premises in an approved location.
A floor plan, of legible size, shall be provided, mounted on a wall and protected from damage. The floor plan shall be mounted in an approved location and show the following:
  1. Locations, dimensions and rack layout of high-piled storage areas.
  2. Design storage height for each storage area.
  3. Types of commodities.
  4. Commodity clearance between top of storage and the sprinkler deflector for each storage arrangement.
  5. Aisle dimensions between each storage array.
  6. For palletized and solid-piled storage, the maximum pile volume for each storage array.
  7. Location and classification of commodities in accordance with Section 3203.
  8. Location of required fire department access doors.
  9. Location of valves controlling the water supply of ceiling and in-rack sprinklers.
Where required by the Section 403, a fire safety and evacuation plan shall be submitted at the time of permit application for review and approval. A copy of the approved fire safety and evacuation plan shall be maintained on the premises in an approved location.
Commodities shall be classified as Class I, II, III, IV or high hazard in accordance with Sections 3203.2 through 3203.10.3. Materials listed within each commodity classification are assumed to be unmodified for improved combustibility characteristics. Use of flame-retarding modifiers or the physical form of the material could change the classification.
Class I commodities are noncombustible products in ordinary corrugated cartons with or without single-thickness dividers, or in ordinary paper wrappings with or without wood pallets. The amount of Group A plastics shall be limited in accordance with Section 3203.9.
Class II commodities are Class I products in slatted wooden crates, solid wooden boxes, multiple-thickness paperboard cartons or equivalent combustible packaging material with or without wood pallets. The amount of Group A plastics shall be limited in accordance with Section 3203.9.
Class III commodities are products of wood, paper, natural fiber cloth, or Group C plastics or products thereof, with or without wood pallets. The amount of Group A plastics shall be limited in accordance with Section 3203.9.
Class IV commodities are Class I, II or III products containing Group A plastics in ordinary corrugated cartons; Class I, II and III products with Group A plastic packaging; Group B plastics; and free-flowing Group A plastics with or without wood pallets. The total amount of nonfree-flowing Group A plastics shall be limited in accordance with Section 3203.9.
High-hazard commodities are products presenting special fire hazards beyond those of Class I, II, III or IV. Group A plastics not otherwise classified are included in this class.
Plastics shall be designated as Group A, B or C in accordance with Sections 3203.7.1 through 3203.7.3.
Group A plastics are plastic materials having a heat of combustion that is much higher than that of ordinary combustibles, and a burning rate higher than that of Group B plastics.
Group B plastics are plastic materials having a heat of combustion and a burning rate higher than that of ordinary combustibles, but not as high as those of Group A plastics.
Group C plastics are plastic materials having a heat of combustion and a burning rate similar to those of ordinary combustibles.
Table 3203.8 shall be used to determine the commodity classification for various products and materials. Products not found in the list shall be classified based on the classification descriptions in Sections 3203.2 through 3203.6 and the products they most nearly represent in Table 3203.8. Table 3203.8 considers the product and the packaging if listed with the item. Products with additional packaging consisting of Group A plastics shall be classified in accordance with Section 3203.9.
The commodity classifications are based on products with, or without, wood pallets. Where plastic pallets are used, the commodity classification shall be modified in accordance with Section 3203.10.
EXAMPLES OF COMMODITY CLASSIFICATION
PRODUCT CATEGORYPRODUCTCLASSIFICATION
AerosolsLevel 1Class III
Level 2Class IV
Level 3High-hazard
BatteriesDry cells (excludes lithium, lithium-ion and other similar exotic metals or
combustible electrolyte); without blister packing (if blister packed, refer to
the commodity classification definitions)
Class I
Dry cells (nonlithium or similar exotic metals); in blister packing; cartonedClass II
Vehicle; any size (for example, automobile or truck); empty plastic casingHigh-hazard
(Group A unexpanded)
Vehicle; large (in other words, truck or larger); dry or wet cells (excludes
lithium-ion and other cells containing combustible electrolytes)
High-hazard
(Group A unexpanded)
Vehicle; small (for example, automobile); wet cells (excludes lithium-ion
and other cells containing combustible electrolytes)
Class I
BiomassCircular baled corn stoverClass IV
Rectangular baled corn stoverClass III
Rectangular baled switchgrassHigh-hazard
Empty containersNoncombustibleClass I
PETClass IV
Rigid plastic (not including PET)High-hazard
(Group A unexpanded)
Wood; solid sided (such as crates, boxes)Class II
Film rolls, including photographicPolypropylene, polyester, polyethylene; rolled on any reel typeHigh-hazard
(Group A unexpanded)
35 mm metal film cartridges in polyethylene cans; cartonedClass III
Motion picture or bulk rolls in polycarbonate, polyethylene or in metal cans;
polyethylene bagged; cartoned
Class II
Rolls in polycarbonate plastic cassettes; cartonedClass IV
Photographic paper; sheets; bagged in polyethylene; cartonedClass III
Flammable and combustible liquidsGlycol in combustible containers (50 percent or greater)High-hazard
Lacquers, which dry by solvent evaporation, in metal cans or cartonsHigh-hazard
Lighters; butane; blister-packed; cartonedHigh-hazard
(Group A unexpanded)
Over 20- and up to 50-percent alcohol (such as alcoholic beverages, hair
spray); up to 1-gallon glass bottles or jars; in racks; cartoned
Class III
Over 20- and up to 50-percent alcohol (such as alcoholic beverages, hair
spray); up to 1-gallon glass bottles or jars; palletized; cartoned
Class IV
Over 20- and up to 50-percent alcohol (such as alcoholic beverages, hair
spray); up to 1-gallon plastic bottles or jars; cartoned
Class IV
Up to 20-percent alcohol (such as alcoholic beverages, flavoring extracts);
greater than 5-gallon plastic containers with wall thickness greater than 0.25
inch
High-hazard
(Group A unexpanded)
Up to 20-percent alcohol (such as alcoholic beverages, flavoring extracts);
metal, glass or ceramic containers
Class I
Up to 20-percent alcohol (such as alcoholic beverages, flavoring extracts);
plastic containers greater than 5 gallons and wall thickness up to 1/4 inch
Class II
Up to 20-percent alcohol (such as alcoholic beverages, flavoring extracts);
up to 5-gallon plastic bottles or jars
Class I
Up to 20-percent alcohol (such as alcoholic beverages, flavoring extracts); Class II
Lubricating or hydraulic fluid in plastic containersHigh-hazard
Nail polish; up to 2-ounce glass bottles or jars; cartonedClass IV
Nail polish; up to 2-ounce plastic bottles or jars; cartonedHigh-hazard
(Group A unexpanded)
Flammable solidsExcept solid combustible metalsHigh-hazard
Food products, frozenIn nonwaxed or nonplastic packagingClass I
In plastic traysClass III
In waxed or plastic-coated paper packagingClass II
Food products, nonfrozenButter (stick or whipped spread) or margarine (up to 50-percent oil)Class III
Butter; whipped spreadClass III
Dry foods (such as baked goods, candy, cereals, cheese, chocolate, cocoa,
coffee, grains, granular sugar, nuts); bagged or cartoned
Class III
Foods (such as coffee, fish products, fruit, meat products, nuts, poultry);
metal cans
Class I
Fruits and vegetables (noncombustible semiliquid); crushed; plastic containers
up to 5 gallons
Class I
Fruits and vegetables; fresh; wood spacers, nonplastic trays or containersClass I
Margarine; over 50- and up to 80-percent oilHigh-hazard
(Group A unexpanded)
Meat; fresh; no plastic packaging; uncartonedClass I
Meat; fresh; no plastic packaging; cartonedClass II
Meat; fresh; plastic trayClass III
Milk; any container; stored in solid plastic cratesHigh-hazard
(Group A unexpanded)
Milk; paper containers, or plastic bottles or jars up to 5 gallonsClass I
Salt; baggedClass I
Salt; cartonedClass II
Snack foods (such as potato chips); plasticized aluminum bags; cartonedHigh-hazard
(Group A unexpanded)
Syrup; wooden containerClass II
Furniture and beddingBox spring; standard (minimal plastic materials)Class III
Box spring; wrapped in plastic coverClass IV
Furniture and bedding; with foam cushioningHigh-hazard
(Group A expanded)
Furniture; metal (such as file cabinets or desks with minimal plastic trim);
cartoned
Class I
Furniture; wood (such as doors, windows, cabinets); no plastic coverings or
foam cushioning
Class III
Furniture; wood; plastic coverings; nonexpanded plastic trimClass IV
Mattress; foam (in finished form)High-hazard
(Group A expanded)
Pillows, foam rubber and foam plasticsHigh-hazard
(Group A expanded)
Housing materials and appliancesAppliances; major (for example, stoves, refrigerators); no appreciable plastic
interior or exterior trim; cartoned
Class II
Appliances; major (for example, stoves, refrigerators); no appreciable plastic
interior or exterior trim; uncartoned
Class I
Appliances; no appreciable plastic exterior trim (interior of unit can have
appreciable plastic)
Class III
Carpet tiles; cartonedHigh-hazard
(Group A unexpanded)
Fiberglass insulation; paper-backed rolls; bagged or unbaggedClass IV
Floor coverings; vinyl, stacked tilesClass IV
Floor coverings; vinyl; rolledHigh-hazard
(Group A unexpanded)
Gypsum boardClass I
Housing materials (such as sinks, countertops); noncombustible,
cartoned or crated
Class II
Light fixtures; nonplastic; cartonedClass II
Paint; oil-based; friction-top metal containers; cartonedClass IV
Paint; water-based (latex); friction-top metal containers; cartonedClass I
Paper; asphalt; rolled, horizontal or vertical storageHigh-hazard
Roofing shingles; asphalt-coated fiberglassClass III
Roofing shingles; asphalt-impregnated feltClass IV
MiscellaneousAmmunition; small arms and shotgun; cartonedClass IV
Charcoal; mineral-spirit impregnated; baggedHigh-hazard
(Group A expanded)
Charcoal; standard (nonmineral-spirit impregnated); baggedClass III
Fertilizers; nitrates; baggedClass II
Fertilizers; phosphates; baggedClass I
Leather hides; baledClass II
Leather; finished products (such as shoes, jackets, gloves, bags, luggage, belts)Class III
Motors; electricClass I
Pallets and flats that are idle; combustibleHigh-hazard
Shock absorbers; metal dust coverClass II
Shock absorbers; plastic dust coverClass III
Skis; woodClass III
Skis; composite materials (such as plastic, fiberglass, foam)Class IV
Tobacco products; cartonedClass III
Toys; stuffed; foam or syntheticHigh-hazard
(Group A expanded)
Transformer; dry or empty (in other words, void of oil)Class I
Noncombustible liquidsLiquids or semiliquids; PET containers greater than 5 gallons having a nominal
wall thickness greater than 1/4 inch
Class IV
Liquids or semiliquids; PET containers up to 5 gallons having a nominal
wall thickness less than 1/4 inch
Class I
Liquids or semiliquids (such as crushed fruits and vegetables); plastic containers
up to 5-gallon capacity
Class I
Liquids or semiliquids; plastic (except PET) containers greater than 5-gallon
capacity having a nominal wall thickness greater than 1/4 inch
High-hazard
(Group A unexpanded)
Liquids or semiliquids; plastic (except PET) containers greater than 5-gallon
capacity having a nominal wall thickness up to 1/4 inch
Class II
Liquids; cardboard drink boxes, plastic coated, wax coated, and/or aluminum
lined; uncartoned or on corrugated carton trays with plastic sheeting
Class I
Liquids; cardboard drink boxes, plastic coated, wax coated, and/or
aluminum lined; stored in plastic containers
High-hazard
(Group A unexpanded)
Liquids; glass bottles or jars; cartonedClass I
Liquids; less than 5-gallon plastic containersClass I
Liquids; pharmaceuticals (nonflammable); glass bottles or jars; cartonedClass II
Liquids; plastic bottles or jars; stored in open or solid plastic cratesHigh-hazard
(Group A unexpanded)
Paper productsBook signatures (paper part of book without hard cover)Class II
Cartons (such as cardboard flats); corrugated; partially assembledClass IV
Cartons (such as cardboard flats); corrugated; unassembled in neat pilesClass III
Cartons; wax coated, single-walled corrugatedHigh-hazard
(Group A unexpanded)
Cellulosic paper products; nonwax coated (such as books, cardboard games,
cartoned tissue products, magazines, newspapers, paper cups, paper plates,
paper towels, plastic-coated paper food containers, stationary)
Class III
Cellulosic paper products; wax coated (such as paper plates, cups); loosely
packed; cartoned
High-hazard
(Group A unexpanded)
Cellulosic paper products; wax coated (such as paper plates, cups); nested;
cartoned
Class IV
Matches; paper-type; cartonedClass IV
Matches; wooden; cartonedHigh-hazard
(Group A unexpanded)
Rolled; lightweight; in storage racksClass IV
Rolled; medium or heavyweight; in storage racks or onsideClass III
Rolled; in horizontal storage or vertical storage that is banded or
protected with an approved wrap
Class III
Rolled; in vertical storage that is unbanded or not protected with an approved
wrap
High-hazard
Tissue products; plastic wrapped; cartonedClass III
Tissue products; plastic wrapped; uncartonedHigh-hazard
(Group A unexpanded)
Plastic, rubberABS (Acrylonitrile-butadiene-styrene copolymer)High-hazard
(Group A unexpanded)
Acetal (polyformaldehyde)High-hazard
(Group A unexpanded)
Acrylic (polymethyl methacrylate)High-hazard
(Group A unexpanded)
Automobile bumpers and dashboardsHigh-hazard
(Group A expanded)
Butyl rubberHigh-hazard
(Group A unexpanded)
Cellulose acetateClass IV
(Group B plastic)
Cellulose acetate butyrateHigh-hazard
(Group A unexpanded)
Chloroprene rubberClass IV
(Group B plastic)
Containers; Nonexpanded plastic gridded or solid; collapsed or nested
with no air spaces
High-hazard
(Group A unexpanded)
ECTFE (ethylene-chlorotrifluoro-ethylene copolymer)Class IV
(Group B plastic)
EPDM (ethylene-propylene rubber)High-hazard
(Group A unexpanded)
ETFE (ethylene-tetrafluoroethylene copolymer)Class IV
(Group B plastic)
Ethyl celluloseHigh-hazard
(Group A unexpanded)
FEP (fluorinated ethylene-propylene copolymer)Class IV
(Group B plastic)
FRP (fiberglass-reinforced polyester)High-hazard
(Group A unexpanded)
Melamine (melamine formaldehyde)Class III
(Group C plastic)
Nitrile rubber (acrylonitrile-butadiene rubber)High-hazard
(Group A unexpanded)
Nylon (nylon 6, nylon 6/6)High-hazard
(Group A unexpanded)
PCTFE (polychlorotrifluoroethylene)Class III
(Group C plastic)
PET (Polyethylene terephthalate-thermoplastic polyester)High-hazard
(Group A unexpanded)
PhenolicClass III
(Group C plastic)
Plastics; stored in fully closed and solid (no openings) metal containersClass I
PolybutadieneHigh-hazard
(Group A unexpanded)
PolycarbonateHigh-hazard
(Group A unexpanded)
Polyester elastomerHigh-hazard
(Group A unexpanded)
PolyethyleneHigh-hazard
(Group A unexpanded)
PolypropyleneHigh-hazard
(Group A unexpanded)
Polystyrene; foam products (such as plates, cups)High-hazard
(Group A expanded)
Polystyrene; rigid productsHigh-hazard
(Group A unexpanded)
PolyurethaneHigh-hazard
(Group A expanded)
PTFE (polytetrafluoroethylene)Class III
(Group C plastic)
PVC (polyvinyl chloride) products; plasticizer content 20 percent or lessClass III
(Group C plastic)
PVC (polyvinyl chloride) products; plasticizer content greater than
20 percent
High-hazard
(Group A unexpanded)
PVC resins; baggedClass III
(Group C plastic)
PVDC (polyvinylidene chloride)Class III
(Group C plastic)
PVDF (polyvinylidene fluoride)Class III
(Group C plastic)
PVF (polyvinyl fluoride)High-hazard
(Group A unexpanded)
PyroxylinHigh-hazard
Rubber; natural in blocks; cartonedHigh-hazard
(Group A unexpanded)
Rubber; natural; expandedHigh-hazard
(Group A expanded)
Rubber; natural; NonexpandedHigh-hazard
(Group A unexpanded)
Rubber; synthetic (santoprene)High-hazard
(Group A unexpanded)
Rubber tiresHigh-hazard
SAN (styrene acrylonitrile)High-hazard
(Group A unexpanded)
SBR (styrene-butadiene rubber)High-hazard
(Group A unexpanded)
Silicone rubberClass IV
(Group B plastic)
Urea (urea formaldehyde)Class III
(Group C plastic)
Plastic containersBottles or jars greater than 1 gallon containing noncombustible solidsHigh-hazard
(Group A unexpanded)
Bottles or jars up to 1 gallon containing noncombustible solidsHigh-hazard
(Group A unexpanded)
Powders, pillsPharmaceutical pills; glass bottles or jars; cartonedClass II
Pharmaceuticals pills; plastic bottles or jars; cartonedClass IV
Polyvinyl alcohol (PVA) resins; baggedClass IV
Powders; combustible (ordinary—such as sugar or flour); free-flowing;
bagged
Class II
Powders; noncombustible free-flowing powdered or granular materials
(such as cement, calcium chloride, clay, iron oxide, sodium chloride,
sodium silicate); bagged
Class I
Powders; noncombustible; glass bottles or jars; cartonedClass I
Powders; noncombustible; PET bottles or jarsClass II
Powders; noncombustible; plastic (other than PET) bottles or jars;
uncartoned
High-hazard
(Group A unexpanded)
Powders; noncombustible; plastic bottles or jars greater than 1-gallon
capacity
High-hazard
(Group A unexpanded)
Powders; noncombustible; plastic bottles or jars up to 1-gallon capacity;
cartoned
Class IV
Textile materials and productsCloth; natural fibers; baledClass III
Cloth; synthetic clothClass IV
Clothing; natural fibers (such as wool, cotton) and viscoseClass III
Cotton; cartonedClass III
Diapers; cotton or linenClass III
Diapers; plastic or nonwoven fabric; cartonedClass IV
Diapers; plastic or nonwoven fabric; plastic-wrapped; uncartonedHigh-hazard
(Group A unexpanded)
Fabric; rayon and nylonClass IV
Fabric; synthetic (except rayon and nylon); greater than 50/50 blendHigh-hazard
(Group A unexpanded)
Fabric; synthetic (except rayon and nylon); up to 50/50 blendClass III
Fabric; vinyl-coated (such as tablecloth); cartonedHigh-hazard
(Group A unexpanded)
Fibers; rayon and nylon; baledClass IV
Fibers; synthetic (except rayon and nylon); baledHigh-hazard
(Group A unexpanded)
Thread or yarn; rayon and nylon; wood or paper spoolsClass IV
Thread or yarn; rayon or nylon; plastic spoolsHigh-hazard
(Group A unexpanded)
Thread or yarn; synthetic (except rayon and nylon); greater than 50/50
blend; paper or wood spools
Class IV
Thread or yarn; synthetic (except rayon and nylon); greater than 50/50
blend; plastic spools
High-hazard
(Group A unexpanded)
Thread or yarn; synthetic (except rayon and nylon); up to 50/50 blend;
plastic spools
High-hazard
(Group A unexpanded)
Thread or yarn; synthetic (except rayon and nylon); up to 50/50 blend;
wood or paper spools
Class III
Wax productsCandlesHigh-hazard
(Group A expanded)
Paraffin or petroleum wax; blocksHigh-hazard
(Group A expanded)
Wire, cable, spoolsSpools; plastic; emptyHigh-hazard
(Group A unexpanded)
Spools; wood; emptyClass III
Wire or cable; PVC insulated; metal or wood spoolsClass II
Wire or cable; PVC insulated; plastic spoolsClass IV
Wire; bare; metal spools; uncartonedClass I
Wire; bare; metal spools; cartonedClass II
Wire; bare; plastic spools; cartonedClass IV
Wire; bare; plastic spools; uncartonedHigh-hazard
(Group A unexpanded)
Wire; bare; wood or cardboard spoolsClass II
Wood productsWood patternsClass IV
Wood products (such as fiberboard, lumber, particle board, plywood,
pressboard with smooth ends and edges); bundled solid blocks
Class II
Wood products (such as fiberboard, lumber, particle board, plywood,
pressboard with smooth ends and edges); unbundled or nonsolid blocks
Class III
Wood products (such as toothpicks, clothespins and hangers)Class III
For SI: 1 inch = 25.4 mm, 1 gallon = 3.8 L, 1 ounce = 29.57 ml.
Figures 3203.9(1) and 3203.9(2) shall be used to determine the commodity classification based on the quantity of Group A plastics in the following situations:
  1. The product is not listed in Table 3203.8 and contains Group A plastics.
  2. The commodity contains Group A plastics and is not classified as high-hazard in Table 3203.8.
  3. The product listing in Table 3203.8 does not specifically include packaging, and the packaging material includes Group A plastics.
EVALUATION BY VOLUME OF GROUP A EXPANDED PLASTICS IN MIXED COMMODITIESa, b
  1. This figure is used to determine the commodity classification of a mixed commodity with Group A plastics in a package or carton, or on a pallet.
  2. The following is an example of how to apply Figure 3203.9(1): A pallet load consists of a Class III commodity with components of unexpanded Group A plastic and packing material of expanded Group A plastic. Using Equation 32-1, the weight of unexpanded Group A plastic is 5 percent. Using Equation 32-2, the volume of expanded Group A plastic is 15 percent. This commodity is classified as a Class IV commodity. If the volume of the expanded Group A plastic is increased to 20 percent, the classification changes to a high-hazard commodity. Compare this result with the result from Figure 3203.9(2), and the highest classification will apply. Where the load is stored on a plastic pallet, the requirements in Section 3203.10 apply.
EVALUATION BY WEIGHT OF GROUP A EXPANDED PLASTICS IN MIXED COMMODITIESa, b, c
  1. This figure is used to determine the commodity classification of a mixed commodity with Group A plastics in a package or carton, or on a pallet.
  2. The results from this figure must be compared to the results from Figure 3203.9(1). The highest classification will apply.
  3. The following is an example of how to apply Figure 3203.9(2): A pallet load consists of a Class III commodity with components of unexpanded Group A plastic and packing material of expanded Group A plastic. Using Equation 32-1, the weight of unexpanded Group A plastic is 5 percent. Using Equation 32-3, the weight of expanded Group A plastic is 6 percent. This commodity is classified as a high-hazard commodity. Where the load is stored on a plastic pallet, the requirements in Section 3203.10 apply.
The percentage of Group A plastics determined in accordance with Section 3203.9.2 shall be used in Figures 3203.9(1) and 3203.9(2). Results from Figure 3203.9(1) must be compared to results from Figure 3203.9(2) and the commodity will be classified with the highest commodity classification.
Figures 3203.9(1) and 3203.9(2) shall not be used to reduce the commodity classification shown in Table 3203.8.
The pallet, if any, shall not be included when measuring the weight of the commodity (WPU or WPE) or the volume of the commodity (VPE). The pallet, if any, shall be included when measuring the weight of the entire load (WL) or the volume of the entire load (VL).
Exception: Where noncombustible pallets are used, the pallets shall not be included in the volume and weight calculations.
The percentage by weight of Group A unexpanded plastics in the load shall be calculated in accordance with Equation 32-1.
The percentage by volume of Group A expanded plastics in the load shall be calculated in accordance with Equation 32-2.
The percentage by weight of Group A expanded plastics in the load shall be calculated in accordance with Equation 32-3.
(Equation 32-1)
where:
PWU = Percentage by weight of Group A unexpanded plastic.
WPU = Weight of Group A unexpanded plastic in the commodity, not including the weight of the pallet, if any.
WL = Weight of the entire load, including the weight of the pallet, if any.
(Equation 32-2)
where:
PVE = Percentage by volume of Group A expanded plastic.
VPE = Volume of Group A expanded plastic in the commodity, not including the volume of the pallet, if any.
VL = Volume of the entire load, including the volume of the pallet, if any.
(Equation 32-3)
where:
PWE = Percentage by weight of Group A expanded plastic.
WPE = Weight of Group A expanded plastic in the commodity, not including the weight of the pallet, if any.
WL = Weight of the entire load, including the weight of the pallet, if any.
The commodity classification determined in Section 3203.8 or 3203.9 shall be modified in accordance with Sections 3203.10.1 through 3203.10.3 where plastic pallets are used.
Exception: The commodity classification is not modified where any of the following conditions occur:
  1. Group A plastic commodities are stored on plastic pallets.
  2. Sprinkler protection consists of sprinklers at the ceiling only, using sprinklers with a minimum K-factor of K-16.8 (240).
  3. The plastic pallets are listed and labeled in accordance with Section 3206.4.1.1.
For Class I through IV commodities, where unreinforced polypropylene or unreinforced high-density polyethylene plastic pallets are used, the commodity classification shall be increased one class. To be considered unreinforced plastic pallets, the pallets shall be marked with a permanent symbol indicating the pallet is unreinforced.
For Class I through IV commodities, where reinforced polypropylene or reinforced high-density polyethylene plastic pallets are used, the commodity classification shall be increased two classes except for Class IV commodities, which shall be increased to a high-hazard (Group A plastic, cartoned, unexpanded) commodity.
For Class I through IV commodities stored on plastic pallets other than polypropylene or high-density polyethylene plastic pallets, the commodity classification shall be increased two classes unless specific testing is conducted by a testing laboratory.
High-piled storage areas, and portions of high-piled storage areas intended for storage of a different commodity class than adjacent areas, shall be designed and specifically designated to contain Class I, Class II, Class III, Class IV or high-hazard commodities. The designation of a high-piled storage area, or portion thereof intended for storage of a different commodity class, shall be based on the highest hazard commodity class stored except as provided in Section 3204.2.
The designation of a high-piled combustible storage area, or portion thereof, is allowed to be based on a lower hazard class than that of the highest class of commodity stored where a limited quantity of the higher hazard commodity has been demonstrated by engineering analysis to be adequately protected by the automatic sprinkler system provided. The engineering analysis shall consider the ability of the sprinkler system to deliver the higher density required by the higher hazard commodity. The higher density shall be based on the actual storage height of the pile or rack and the minimum allowable design area for sprinkler operation as set forth in the density/area figures provided in NFPA 13. The contiguous area occupied by the higher hazard commodity shall not exceed 120 square feet (11 m2) and additional areas of higher hazard commodity shall be separated from other such areas by 25 feet (7620 mm) or more. The sprinkler system shall be capable of delivering the higher density over a minimum area of 900 square feet (84 m2) for wet pipe systems and 1,200 square feet (111 m2) for dry pipe systems. The shape of the design area shall be in accordance with Section 903.
The structural integrity of racks shall be maintained.
Clearance from ignition sources shall be provided in accordance with Section 305.
Smoking shall be prohibited. Approved "No Smoking" signs shall be conspicuously posted in accordance with Section 310.
When restocking is not being conducted, aisles shall be kept clear of storage, waste material and debris. Fire department access doors, aisles and exit doors shall not be obstructed. During restocking operations using manual stocking methods, a minimum unobstructed aisle width of 24 inches (610 mm) shall be maintained in 48-inch (1219 mm) or smaller aisles, and a minimum unobstructed aisle width of one-half of the required aisle width shall be maintained in aisles greater than 48 inches (1219 mm). During mechanical stocking operations, a minimum unobstructed aisle width of 44 inches (1118 mm) shall be maintained in accordance with Section 3206.10.
Pile dimensions and height limitations shall comply with Section 3207.3.
Where required by the fire code official, a visual method of indicating the maximum allowable storage height shall be provided.
Fire protection and life safety features for high-piled storage areas shall be in accordance with Sections 3206.2 through 3206.11.
Where required by Table 3206.2, fire detection systems, smoke and heat removal and automatic sprinkler design densities shall be provided to protect the high-piled storage area.
 
TABLE 3206.2
GENERAL FIRE PROTECTION AND LIFE SAFETY REQUIREMENTS
COMMODITY
CLASS
SIZE OF HIGH-PILED
STORAGE AREAa
(square feet)
(see Sections 3206.2 and
3206.3)
ALL STORAGE AREAS
(See Sections 3206, 3207 and 3208)b
SOLID-PILED STORAGE, SHELF
STORAGE AND PALLETIZED STORAGE
(see Section 3207.3)
Automatic fire-
extinguishing
system
Fire detection (see Section 3206.5) Fire
department
access doors
Smoke and
heat removal
(see Section 3206.8)
Maximum pile
dimensionc
(feet)
Maximum
permissible
storage
heightd
(feet)
Maximum
pile volume
(cubic feet)
I-IV 0—500 Not
Requireda
Not
Required
Not
Required
Not
Required
Not
Required
Not
Required
Not
Required
501—2,500 Not
Requireda
Yesg Not
Required
Not
Required
120 40 100,000
2,501—12,000
Open to the public
Yes Not
Required
Not
Required
Not
Required
120 40 400,000
2,501—12,000
Not open to the public
(Option 1)
Yes Not
Required
Not
Required
Not
Required
120 40 400,000
2,501—12,000 N
ot open to the public
(Option 2)
Not
Requireda
Yes Yes Yesh, i 120 30e 200,000
12,001—500,000 Yes Not
Required
Yes Yesh, i 120 40 400,000
Greater than
500,000f
Yes Not
Required
Yes Yesh, i 120 40 400,000
High
hazard
0—500 Not
Requireda
Not
Required
Not
Required
Not
Required
60 Not
Required
Not
Required
501—2,500
Open to the public
Yes Not
Required
Not
Required
Not
Required
60 30 75,000
501—2,500
Not open to the public
(Option 1)
Yes Not
Required
Not
Required
Not
Required
60 30 75,000
501—2,500
Not open to the public
(Option 2)
Not
Requireda
Yesg Yes Yesh, i 60 20 50,000
2,501—300,000 Yes Not
Required
Yes Yesh, i 60 30 75,000
Greater than 300,000f Yes Not
Required
Yes Yesh, i 60 30 75,000
For SI: 1 foot = 304.8 mm, 1 cubic foot = 0.02832 m3 , 1 square foot = 0.0929 m2.
  1. Where automatic sprinklers are required for reasons other than those in Chapter 32, the portion of the sprinkler system protecting the high-piled storage area shall be designed and installed in accordance with Sections 3207 and 3208.
  2. For aisles, see Section 3206.10.
  3. Piles shall be separated by aisles complying with Section 3206.10.
  4. For storage in excess of the height indicated, special fire protection shall be provided in accordance with Note f where required by the fire code official. See Chapters 51 and 57 for special limitations for aerosols and flammable and combustible liquids, respectively.
  5. For storage exceeding 30 feet in height, Option 1 shall be used.
  6. Special fire protection provisions including, but not limited to, fire protection of exposed steel columns; increased sprinkler density; additional in-rack sprinklers, without associated reductions in ceiling sprinkler density; or additional fire department hose connections shall be provided where required by the fire code official.
  7. Not required where an automatic fire-extinguishing system is designed and installed to protect the high-piled storage area in accordance with Sections 3207 and 3208.
  8. Not required where storage areas are protected by either early suppression fast response (ESFR) sprinkler systems or control mode special application sprinklers with a response time index of 50 (m • s)1/2 or less that are listed to control a fire in the stored commodities with 12 or fewer sprinklers, installed in accordance with NFPA 13.
  9. Not required in frozen food warehouses used solely for storage of Class I and II commodities where protected by an approved automatic sprinkler system.
The fire safety features required in Table 3206.2 shall extend to the lesser of 15 feet (4572 mm) beyond the high-piled storage area or a full height wall. Where portions of high-piled storage areas have different fire protection requirements because of commodity, method of storage or storage height, the fire protection features required by Table 3206.2 within this area shall be based on the most restrictive design requirements.
For the application of Table 3206.2, the size of the high-piled storage areas shall be determined in accordance with Sections 3206.3.1 through 3206.3.2.1.
The size of each high-piled storage area shall include the footprint of the actual high-piled storage racks, shelves or piles and the following aisles:
  1. Interior aisles within the footprint of the storage area.
  2. An aisle around the perimeter of the footprint with a minimum width as required in Section 3206.10.1 or the dimension to a wall or full height wall, whichever is less.
Where a building contains multiple high-piled storage areas, the aggregate of all high-piled storage areas shall be used for the application of Table 3206.2 unless the high-piled storage areas are separated in accordance with one of the following:
  1. High-piled storage areas separated by fire barriers with a minimum fire-resistance-rating of 1 hour constructed in accordance with Section 707 of the International Building Code.
  2. In buildings equipped throughout with an automatic sprinkler system in accordance with Section 903.3.1.1, high-piled storage areas separated by 100 feet (30 480 mm) or more. The area providing the separation shall not contain high-piled combustible storage.
High-piled storage areas classified as Class I through IV not separated from high-piled storage areas classified as high hazard shall utilize the aggregate of all high-piled storage areas as high hazard for the purposes of the application of Table 3206.2. Multiple class high-piled storage areas meeting the separation requirements in Section 3206.3.2 shall be considered as separated. The fire safety features in Table 3206.2 shall be extended beyond the higher-hazard storage area in accordance with Section 3206.2.1.
Exception: Multiple class high-piled storage areas do not need to be separated where in accordance with Section 3204.2.
Automatic sprinkler systems shall be provided in accordance with Sections 3207, 3208 and 3209.
Automatic sprinkler system requirements based on the presence of pallets shall be in accordance with NFPA 13.
Plastic pallets listed and labeled in accordance with FM 4996 or UL 2335 shall be treated as wood pallets for determining required sprinkler protection.
Where fire detection is required by Table 3206.2, an approved automatic fire detection system shall be installed throughout the high-piled storage area. The system shall be monitored and be in accordance with Section 907.
Fire apparatus access roads in accordance with Section 503 shall be provided within 150 feet (45 720 mm) of all portions of the exterior walls of buildings used for high-piled storage.
Exception: Where fire apparatus access roads cannot be installed because of topography, railways, waterways, nonnegotiable grades or other similar conditions, the fire code official is authorized to require additional fire protection.
Where fire department access doors are required by Table 3206.2, fire department access doors shall be provided in accordance Sections 3206.7.1 through 3206.7.8.
Fire department access doors are not required in an exterior wall that does not face a fire apparatus access road provided that all of the following conditions occur:
  1. The opposite exterior wall faces a fire apparatus access road.
  2. The opposite exterior wall is provided with fire department access doors.
  3. The entire interior surface of the exterior wall is less than 150 feet (45 720 mm) away from a fire department access door.
  4. The building is equipped throughout with an automatic sprinkler system in accordance with Section 903.3.1.1.
Where exterior walls surrounding high-piled storage areas face fire apparatus access roads, such walls shall be provided with fire department access doors.
Fire department access doors shall be able to be accessed without the use of a ladder.
Fire department access doors shall be labeled on the exterior side with the following sign or other approved sign:
FIRE DEPARTMENT ACCESS DOOR
DO NOT BLOCK
The lettering shall be in a contrasting color to the background. Letters shall have a minimum height of 2 inches (51 mm) with a minimum stroke of 3/8 inch (10 mm).
The required fire department access doors shall be distributed such that the lineal distance between adjacent fire department access doors does not exceed 125 feet (38 100 mm) measured center to center.
Exception: The linear distance between adjacent access doors shall not exceed 200 feet (60 960 mm) in existing buildings where change in occupancy is not proposed.
Fire department access doors shall be not less than 3 feet (914 mm) in width and 6 feet 8 inches (2032 mm) in height. Roll-up doors shall not be considered fire department access doors unless approved.
Locking devices on fire department access doors shall be approved.
Where fire department access doors are required, a key box shall be installed in accordance with Section 506.1. The key box shall contain keys or devices to allow for entry through the fire department access doors.
Where smoke and heat removal is required by Table 3206.2 it shall be provided in accordance with Section 910.
Where exit passageways are required by the International Building Code for egress, a Class I standpipe system shall be provided in accordance with Section 905.
Aisles providing access to exits and fire department access doors shall be provided in high-piled storage areas exceeding 500 square feet (46 m2), in accordance with Sections 3206.10.1 through 3206.10.3. Aisles separating storage piles or racks shall comply with NFPA 13. Aisles shall comply with Chapter 10.
Exception: Where aisles are precluded by rack storage systems, alternate methods of access and protection are allowed where approved.
Aisle width shall be in accordance with Sections 3206.10.1.1 and 3206.10.1.2.
Exceptions:
  1. Aisles crossing rack structures or storage piles, that are used only for employee access, shall be not less than 24 inches (610 mm) wide.
  2. Aisles separating shelves classified as shelf storage shall be not less than 30 inches (762 mm) wide.
Aisles in sprinklered buildings shall be not less than 44 inches (1118 mm) wide. Aisles shall be not less than 96 inches (2438 mm) wide in high-piled storage areas exceeding 2,500 square feet (232 m2) in area, that are accessible to the public and designated to contain high-hazard commodities.
Aisles shall be not less than 96 inches (2438 mm) wide in areas open to the public where mechanical stocking methods are used.
Exceptions:
  1. Aisles in high-piled storage areas exceeding 2,500 square feet (232 m2) in area, that are open to the public and designated to contain high-hazard commodities, and that are protected by a sprinkler system designed for multiple-row racks of high-hazard commodities, shall be not less than 44 inches (1118 mm) wide.
  2. Aisles that are in high-piled storage areas exceeding 2,500 square feet (232 m2) in area, not open to the public and protected by a sprinkler system designed for multiple-row racks, shall be not less than 24 inches (610 mm) wide.
Aisles in nonsprinklered buildings shall be not less than 96 inches (2438 mm) wide.
The required aisle width shall extend from floor to ceiling. Rack structural supports and catwalks are allowed to cross aisles at a minimum height of 6 feet 8 inches (2032 mm) above the finished floor level, provided that such supports do not interfere with fire department hose stream trajectory.
Dead-end aisles shall not exceed 20 feet (6096 mm) in length in Group M occupancies. Dead-end aisles shall not exceed 50 feet (15 240 mm) in length in all other occupancies.
Exception: Dead-end aisles are not limited where the length of the dead-end aisle is less than 2.5 times the least width of the dead-end aisle.
Portable fire extinguishers shall be provided in accordance with Section 906.
Shelf storage and storage in solid piles, solid piles on pallets and bin box storage in bin boxes not exceeding 5 feet (1524 mm) in any dimension, shall be in accordance with Section 3206 and this section.
Where automatic sprinklers are required by Table 3206.2, an approved automatic sprinkler system shall be installed throughout the building or to 1-hour fire barriers constructed in accordance with Section 707 of the International Building Code. Openings in such fire barriers shall be protected by opening protectives having a 1-hour fire protection rating. The design and installation of the automatic sprinkler system and other applicable fire protection shall be in accordance with the International Building Code and NFPA 13.
Shelf storage greater than 12 feet (3658 mm) but less than 15 feet (4572 mm) in height shall be in accordance with the fire protection requirements set forth in NFPA 13. Shelf storage 15 feet (4572 mm) or more in height shall be protected in an approved manner with special fire protection, such as in-rack sprinklers.
Pile dimensions, the maximum permissible storage height and pile volume shall be in accordance with Table 3206.2.
Where an automatic sprinkler system design utilizes protection based on a closed array, array clearances shall be provided and maintained as specified by the standard used.
Rack storage shall be in accordance with Section 3206 and this section. Bin boxes exceeding 5 feet (1524 mm) in any dimension shall be regulated as rack storage.
Where automatic sprinklers are required by Table 3206.2, an approved automatic sprinkler system shall be installed throughout the building or to 1-hour fire barriers constructed in accordance with Section 707 of the International Building Code. Openings in such fire barriers shall be protected by opening protectives having a 1-hour fire protection rating. The design and installation of the automatic sprinkler system and other applicable fire protection shall be in accordance with Section 903.3.1.1 and the International Building Code.
Storage on plastic shelves shall be protected by approved specially engineered fire protection systems.
Racks with solid shelving having an area greater than 20 square feet (1.9 m2), measured between approved flue spaces at all four edges of the shelf, shall be in accordance with this section.
Exceptions:
  1. Racks with mesh, grated, slatted or similar shelves having uniform openings not more than 6 inches (152 mm) apart, comprising not less than 50 percent of the overall shelf area, and with approved flue spaces are allowed to be treated as racks without solid shelves.
  2. Racks used for the storage of combustible paper records, with solid shelving, shall be in accordance with NFPA 13.
Fire protection for racks with solid shelving shall be in accordance with NFPA 13.
Rack storage areas protected with an automatic sprinkler system shall be provided with flue spaces in accordance with Table 3208.3. Required flue spaces shall be maintained.
REQUIRED FLUE SPACES FOR RACK STORAGE
RACK
CONFIGURATION
FLUE DESIGNAUTOMATIC SPRINKLER PROTECTION
Sprinklers at the ceiling with or
without minimum in-rack sprinklers
In-rack sprinklers
at every tier
Storage height ≤ 25 feetStorage height > 25 feetAny height
Single-row rackTransverse flue spaceSizeb3 inches3 inchesNot required
Vertically alignedNot requiredYesNot required
Longitudinal flue spaceNot requiredNot requiredNot required
Double-row rack
(Option 1)
Transverse flue spaceSizeb6 inchesa3 inchesNot required
Vertically alignedNot requiredYesNot required
Longitudinal flue spaceNot required6 inchesNot required
Double-row rack
(Option 2)
Transverse flue spaceSizeb3 inches6 inchesNot required
Vertically alignedNot requiredYesNot required
Longitudinal flue space6 inchesNot requiredNot required
Multiple-row rackTransverse flue spaceSizeb6 inches6 inchesNot required
Vertically alignedNot requiredYesNot required
Longitudinal flue spaceNot requiredNot requiredNot required
For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mm.
  1. Three-inch transverse flue spaces shall be provided not less than every 10 feet where ESFR sprinkler protection is provided.
  2. Random variations are allowed, provided that the configuration does not obstruct water penetration.
Flue spaces required by Table 3208.3 above the first tier of storage in single-, double- or multiple-row rack storage installations shall, where required by the fire code official, be equipped with approved protection devices. Such devices shall not be removed or modified.
Steel building columns shall be protected in accordance with NFPA 13.
Buildings with extra-high-rack combustible storage shall be protected with a specially engineered automatic sprinkler system. Extra-high-rack combustible storage shall be provided with additional special fire protection, such as separation from other buildings and additional built-in fire protection features and fire department access, where required by the fire code official.
Automated storage shall be in accordance with this section.
Where automatic sprinklers are required by Table 3206.2, the building shall be equipped throughout with an approved automatic sprinkler system in accordance with Section 903.3.1.1.
High-piled storage areas having greater than 500 square feet (46 m2) of carousel storage shall be provided with automatic shutdown in accordance with one of the following:
  1. An automatic smoke detection system installed in accordance with Section 907, with coverage extending 15 feet (4575 mm) in all directions beyond unenclosed carousel storage systems and that sounds a local alarm at the operator's station and stops the carousel storage system upon the activation of a single detector.
  2. An automatic smoke detection system installed in accordance with Section 907 and within enclosed carousel storage systems, that sounds a local alarm at the operator's station and stops the carousel storage system upon the activation of a single detector.
  3. A single dead-man-type control switch that allows the operation of the carousel storage system only when the operator is present. The switch shall be in the same room as the carousel storage system and located to provide for observation of the carousel system.
High-piled storage areas with automated rack storage shall be provided with a manually activated emergency shutdown switch for use by emergency personnel. The switch shall be clearly identified and shall be in a location approved by the fire code official.
Records storage facilities used for the rack or shelf storage of combustible paper records greater than 12 feet (3658 mm) in height shall be in accordance with Sections 3206 and 3208 and NFPA 13. Palletized storage of records shall be in accordance with Section 3207.