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Section 2103 Masonry Construction Materials
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Concrete masonry units shall conform to the following standards: ASTM C 55 for concrete brick; ASTM C 73 for calcium silicate face brick; ASTM C 90 for load-bearing concrete masonry units; ASTM C 129 for nonload-bearing concrete masonry units or ASTM C 744 for prefaced concrete and calcium silicate masonry units.
Clay or shale masonry units shall conform to the following standards: ASTM C 34 for structural clay load-bearing wall tile; ASTM C 56 for structural clay nonload-bearing wall tile; ASTM C 62 for building brick (solid masonry units made from clay or shale); ASTM C 1088 for solid units of thin veneer brick; ASTM C 126 for ceramic-glazed structural clay facing tile, facing brick and solid masonry units; ASTM C 212 for structural clay facing tile; ASTM C 216 for facing brick (solid masonry units made from clay or shale); ASTM C 652 for hollow brick (hollow masonry units made from clay or shale) and ASTM C 73 for calcium silicate face brick or ASTM C 1405 for glazed brick (single-fired solid brick units).
Exception: Structural clay tile for nonstructural use in fireproofing of structural members and in wall furring shall not be required to meet the compressive strength specifications. The fire-resistance rating shall be determined in accordance with ASTM E 119 or UL 263 and shall comply with the requirements of Table 602.
Exception: Structural clay tile for nonstructural use in fireproofing of structural members and in wall furring shall not be required to meet the compressive strength specifications. The fire-resistance rating shall be determined in accordance with ASTM E 119 or UL 263 and shall comply with the requirements of Table 602.
AAC masonry units shall conform to ASTM C 1386 for the strength class specified.
Stone masonry units shall conform to the following standards: ASTM C 503 for marble building stone (exterior): ASTM C 568 for limestone building stone; ASTM C 615 for granite building stone; ASTM C 616 for sandstone building stone or ASTM C 629 for slate building stone.
Ceramic tile shall be as defined in, and shall conform to the requirements of, ANSI A137.1.
Hollow glass units shall be partially evacuated and have a minimum average glass face thickness of 3/16 inch (4.8 mm). Solid glass-block units shall be provided when required. The surfaces of units intended to be in contact with mortar shall be treated with a polyvinyl butyral coating or latex-based paint. Reclaimed units shall not be used.
Second-hand masonry units shall not be reused unless they conform to the requirements of new units. The units shall be of whole, sound materials and free from cracks and other defects that will interfere with proper laying or use. Old mortar shall be cleaned from the unit before reuse.
Exception: Second-hand masonry units need not conform to the requirements for new units when their reuse is to comply with historic restoration standards or requirements of the New York City Landmarks Preservation Commission or the New York State Historic Preservation Office.
Exception: Second-hand masonry units need not conform to the requirements for new units when their reuse is to comply with historic restoration standards or requirements of the New York City Landmarks Preservation Commission or the New York State Historic Preservation Office.
Mortar for use in masonry construction shall conform to ASTM C 270 and Articles 2.1 and 2.6A of TMS 602/ACI 530/ASCE 6, except for mortars listed in Sections 2103.9, 2103.10, and 2103.11 of this code. Type S or N mortar conforming to ASTM C 270 shall be used for glass unit masonry.
Surface-bonding mortar shall comply with ASTM C 887. Surface bonding of concrete masonry units shall comply with ASTM C 946.
Portland cement mortars for installing ceramic wall and floor tile shall comply with ANSI A108.1A and ANSI A108.1B and be of the compositions indicated in Table 2103.10.
TABLE 2103.10 CERAMIC TILE MORTAR COMPOSITIONS
TABLE 2103.10 CERAMIC TILE MORTAR COMPOSITIONS
LOCATION | MORTAR | COMPOSITION |
Walls | Scratchcoat | 1 cement; 1/5 hydrated lime; 4 dry or 5 damp sand |
Setting bed and leveling coat | 1 cement; 1/2 hydrated lime; 5 damp sand to 1 cement 1 hydrated lime, 7 damp sand | |
Floors | Setting bed | 1 cement; 1/10 hydrated lime; 5 dry or 6 damp sand; or 1 cement; 5 dry or 6 damp sand |
Ceilings | Scratchcoat and sand bed | 1 cement; 1/2 hydrated lime; 21/2 dry sand or 3 damp sand |
Premixed prepared Portland cement mortars, which require only the addition of water and are used in the installation of ceramic tile, shall comply with ANSI A118.1. The shear bond strength for tile set in such mortar shall be as required in accordance with ANSI A118.1. Tile set in dry-set Portland cement mortar shall be installed in accordance with ANSI A108.5.
Latex-modified Portland cement thin-set mortars in which latex is added to dry-set mortar as a replacement for all or part of the gauging water that are used for the installation of ceramic tile shall comply with ANSI A118.4. Tile set in latex-modified Portland cement shall be installed in accordance with ANSI A108.5.
Water-resistant organic adhesives used for the installation of ceramic tile shall comply with ANSI A136.1. The shear bond strength after water immersion shall not be less than 40 psi (275 kPa) for Type I adhesive, and not less than 20 psi (138 kPa) for Type II adhesive, when tested in accordance with ANSI A136.1. Tile set in organic adhesives shall be installed in accordance with ANSI A108.4.
Thin-bed mortar for AAC masonry shall comply with Article 2.1C.1 of TMS 602/ACI 530.1/ASCE 6. Mortar used for the leveling courses of AAC masonry shall comply with Article 2.1C.2 of TMS 602/ACI 530.1/ASCE 6.
Grout shall comply with Article 2.2 of TMS 602/ACI 530.1/ASCE 6.
Metal reinforcement and accessories shall conform to Article 2.4 of TMS 602/ACI 530.1/ASCE 6. Where unidentified reinforcement is approved for use, not less than three tension and three bending tests shall be made on representative specimens of the reinforcement from each shipment and grade of reinforcing steel proposed for use in the work.
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