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[F] 415.11 Group H-5
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Hazardous materials and hazardous production materials (HPM) shall comply with Sections 415.11.1.1.1 and 415.11.1.1.2.
The aggregate quantities of hazardous materials stored and used in a single fabrication area shall not exceed the quantities set forth in Table 415.11.1.1.1.
Exception: The quantity limitations for any hazard category in Table 415.11.1.1.1 shall not apply where the fabrication area contains quantities of hazardous materials not exceeding the maximum allowable quantities per control area established by Tables 307.1(1) and 307.1(2).
| HAZARD CATEGORY | SOLIDS
(pounds per square foot)
|
LIQUIDS
(gallons per square foot)
|
GAS
(cubic feet @ NTP/square foot)
|
|
| PHYSICAL-HAZARD MATERIALS | ||||
| Combustible dust | Note b | Not Applicable | Not Applicable | |
| Combustible fiber | Loose | Note b | Not Applicable | Not Applicable |
| Baled | Notes b and c | |||
| Combustible liquid | II | Not Applicable | 0.01 | Not Applicable |
| IIIA | 0.02 | |||
| IIIB | Not Limited | |||
| Combination Class | I, II and IIIA | 0.04 | ||
| Cryogenic gas | Flammable | Not Applicable | Not Applicable | Note d |
| Oxidizing | 1.25 | |||
| Explosives | Note b | Note b | Note b | |
| Flammable gas | Gaseous | Not Applicable | Not Applicable | Note d |
| Liquefied | Note d | |||
| Flammable liquid | IA | Not Applicable | 0.0025 | Not Applicable |
| IB | 0.025 | |||
| IC | 0.025 | |||
| Combination Class | IA, IB and IC | 0.025 | ||
| Combination Class | I, II and IIIA | 0.04 | ||
| Flammable solid | 0.001 | Not Applicable | Not Applicable | |
| Organic peroxide | Unclassified detonable | Note b | Not Applicable | Not Applicable |
| Class I | Note b | |||
| Class II | 0.025 | |||
| Class III | 0.1 | |||
| Class IV | Not Limited | |||
| Class V | Not Limited | |||
| Oxidizing gas | Gaseous | Not Applicable | Not Applicable | 1.25 |
| Liquefied | 1.25 | |||
| Combination of gaseous and liquefied | 1.25 | |||
| Oxidizer | Class 4 | Note b | Note b | Not Applicable |
| Class 3 | 0.003 | 0.03 | ||
| Class 2 | 0.003 | 0.03 | ||
| Class 1 | 0.003 | 0.03 | ||
| Combination Class | 1, 2, 3 | 0.003 | 0.03 | |
| Pyrophoric materials | 0.01 | 0.00125 | Notes d and e | |
| Unstable (reactive) | Class 4 | Note b | Note b | Note b |
| Class 3 | 0.025 | 0.0025 | Note b | |
| Class 2 | 0.1 | 0.01 | Note b | |
| Class 1 | Not Limited | Not Limited | Not Limited | |
| Water reactive | Class 3 | Note b | 0.00125 | Not Applicable |
| Class 2 | 0.25 | 0.025 | ||
| Class 1 | Not Limited | Not Limited | ||
| HEALTH-HAZARD MATERIALS | ||||
| Corrosives | Not Limited | Not Limited | Not Limited | |
| Highly toxic | Not Limited | Not Limited | Note d | |
| Toxics | Not Limited | Not Limited | Note d | |
For SI: 1 pound per square foot = 4.882 kg/m2, 1 gallon per square foot = 40.7 L/m2, 1 cubic foot @ NTP/square foot = 0.305 m3 @ NTP/m2, 1 cubic foot = 0.02832 m3.
- Hazardous materials within piping shall not be included in the calculated quantities.
- Quantity of hazardous materials in a single fabrication shall not exceed the maximum allowable quantities per control area in Tables 307.1(1) and 307.1(2).
- Densely packed baled cotton that complies with the packing requirements of ISO 8115 shall not be included in this material class.
- The aggregate quantity of flammable, pyrophoric, toxic and highly toxic gases shall not exceed the greater of 0.2 cubic feet at NTP/square foot or 9,000 cubic feet at NTP.
- The aggregate quantity of pyrophoric gases in the building shall not exceed the amounts set forth in Table 415.6.2.
The maximum quantities of hazardous production materials (HPM) stored in a single fabrication area shall not exceed the maximum allowable quantities per control area established by Tables 307.1(1) and 307.1(2).
Fabrication areas, whose sizes are limited by the quantity of hazardous materials allowed by Table 415.11.1.1.1, shall be separated from each other, from corridors and from other parts of the building by not less than 1-hour fire barriers constructed in accordance with Section 707 or horizontal assemblies constructed in accordance with Section 711, or both.
Exceptions:
- Doors within such fire barrier walls, including doors to corridors, shall be only self-closing fire door assemblies having a fire protection rating of not less than 3/4 hour.
- Windows between fabrication areas and corridors are permitted to be fixed glazing listed and labeled for a fire protection rating of not less than 3/4 hour in accordance with Section 716.
Occupied levels of fabrication areas shall be located at or above the first story above grade plane.
Except for surfacing, floors within fabrication areas shall be of noncombustible construction.
Openings through floors of fabrication areas are permitted to be unprotected where the interconnected levels are used solely for mechanical equipment directly related to such fabrication areas (see Section 415.11.1.5).
Floors forming a part of an occupancy separation shall be liquid tight.
Elevator hoistways, vent shafts and other openings through floors shall be enclosed where required by Sections 712 and 713. Mechanical, duct and piping penetrations within a fabrication area shall not extend through more than two floors. The annular space around penetrations for cables, cable trays, tubing, piping, conduit or ducts shall be sealed at the floor level to restrict the movement of air. The fabrication area, including the areas through which the ductwork and piping extend, shall be considered to be a single conditioned environment.
Mechanical exhaust ventilation at the rate of not less than 1 cubic foot per minute per square foot [0.0051 m3/(s • m2)] of floor area shall be provided throughout the portions of the fabrication area where HPM are used or stored. The exhaust air duct system of one fabrication area shall not connect to another duct system outside that fabrication area within the building.
A ventilation system shall be provided to capture and exhaust gases, fumes and vapors at workstations.
Two or more operations at a workstation shall not be connected to the same exhaust system where either one or the combination of the substances removed could constitute a fire, explosion or hazardous chemical reaction within the exhaust duct system.
Exhaust ducts penetrating fire barriers constructed in accordance with Section 707 or horizontal assemblies constructed in accordance with Section 711 shall be contained in a shaft of equivalent fire-resistance-rated construction. Exhaust ducts shall not penetrate fire walls.
Fire dampers shall not be installed in exhaust ducts.
HPM shall be transported to fabrication areas through enclosed piping or tubing systems that comply with Section 415.11.6, through service corridors complying with Section 415.11.3, or in corridors as permitted in the exception to Section 415.11.2. The handling or transporting of HPM within service corridors shall comply with the International Fire Code.
Electrical equipment and devices within the fabrication area shall comply with NFPA 70. The requirements for hazardous locations need not be applied where the average air change is not less than four times that set forth in Section 415.11.1.6 and where the number of air changes at any location is not less than three times that required by Section 415.11.1.6. The use of recirculated air shall be permitted.
Workstations shall not be energized without adequate exhaust ventilation. See Section 415.11.1.6 for workstation exhaust ventilation requirements.
Corridors shall comply with Chapter 10 and shall be separated from fabrication areas as specified in Section 415.11.1.2. Corridors shall not contain HPM and shall not be used for transporting such materials except through closed piping systems as provided in Section 415.11.6.4.
Exception:
Where existing fabrication areas are altered or modified, HPM is allowed to be transported in existing corridors, subject to the following conditions:
- Nonproduction HPM is allowed to be transported in corridors if utilized for maintenance, lab work and testing.
- Where existing fabrication areas are altered or modified, HPM is allowed to be transported in existing corridors, subject to the following conditions:
- Corridors. Corridors adjacent to the fabrication area where the alteration work is to be done shall comply with Section 1020 for a length determined as follows:
- The length of the common wall of the corridor and the fabrication area; and
- For the distance along the corridor to the point of entry of HPM into the corridor serving that fabrication area.
- Emergency alarm system. There shall be an emergency telephone system, a local manual alarm station or other approved alarm-initiating device within corridors at not more than 150-foot (45 720 mm) intervals and at each exit and doorway. The signal shall be relayed to an approved central, proprietary or remote station service or the emergency control station and shall initiate a local audible alarm.
- Pass-throughs. Self-closing doors having a fire protection rating of not less than 1 hour shall separate pass-throughs from existing corridors. Pass-throughs shall be constructed as required for the corridors and protected by an approved automatic sprinkler system.
- Corridors. Corridors adjacent to the fabrication area where the alteration work is to be done shall comply with Section 1020 for a length determined as follows:
Service corridors within a Group H-5 occupancy shall comply with Sections 415.11.3.1 through 415.11.3.4.
Service corridors shall be separated from corridors as required by Section 415.11.1.2. Service corridors shall not be used as a required corridor.
Service corridors shall be mechanically ventilated as required by Section 415.11.1.6 or at not less than six air changes per hour.
The distance of travel from any point in a service corridor to an exit, exit access corridor or door into a fabrication area shall be not greater than 75 feet (22 860 mm). Dead ends shall be not greater than 4 feet (1219 mm) in length. There shall be not less than two exits, and not more than one-half of the required means of egress shall require travel into a fabrication area. Doors from service corridors shall swing in the direction of egress travel and shall be self-closing.
The clear width of a service corridor shall be not less than 5 feet (1524 mm), or 33 inches (838 mm) wider than the widest cart or truck used in the service corridor, whichever is greater.
Emergency alarm systems shall be provided in accordance with this section and Sections 415.5.1 and 415.5.2. The maximum allowable quantity per control area provisions shall not apply to emergency alarm systems required for HPM.
An emergency alarm system shall be provided in service corridors, with not fewer than one alarm device in each service corridor.
Emergency alarms for corridors, interior exit stairways and ramps and exit passageways shall comply with Section 415.5.2.
Emergency alarms for liquid storage rooms, HPM rooms and gas rooms shall comply with Section 415.5.1.
An approved emergency telephone system, local alarm manual pull stations, or other approved alarm-initiating devices are allowed to be used as emergency alarm-initiating devices.
Activation of the emergency alarm system shall sound a local alarm and transmit a signal to the emergency control station.
Storage of hazardous production materials (HPM) in fabrication areas shall be within approved or listed storage cabinets or gas cabinets or within a workstation. The storage of HPM in quantities greater than those listed in Section 5004.2 of the International Fire Code shall be in liquid storage rooms, HPM rooms or gas rooms as appropriate for the materials stored. The storage of other hazardous materials shall be in accordance with other applicable provisions of this code and the International Fire Code.
HPM rooms, gas rooms and liquid shall be constructed in accordance with Sections 415.11.5.1 through 415.11.5.9.
HPM rooms and gas rooms shall be separated from other areas by fire barriers constructed in accordance with Section 707 or horizontal assemblies constructed in accordance with Section 711, or both. The fire-resistance rating shall be not less than 2 hours where the area is 300 square feet (27.9 m2) or more and not less than 1 hour where the area is less than 300 square feet (27.9 m2).
Liquid storage rooms shall be constructed in accordance with the following requirements:
- Rooms greater than 500 square feet (46.5 m2) in area, shall have not fewer than one exterior door approved for fire department access.
- Rooms shall be separated from other areas by fire barriers constructed in accordance with Section 707 or horizontal assemblies constructed in accordance with Section 711, or both. The fire-resistance rating shall be not less than 1 hour for rooms up to 150 square feet (13.9 m2) in area and not less than 2 hours where the room is more than 150 square feet (13.9 m2) in area.
- Shelving, racks and wainscotting in such areas shall be of noncombustible construction or wood of not less than 1-inch (25 mm) nominal thickness or fire-retardant-treated wood complying with Section 2303.2.
- Rooms used for the storage of Class I flammable liquids shall not be located in a basement.
Except for surfacing, floors of HPM rooms and liquid storage rooms shall be of noncombustible liquid-tight construction. Raised grating over floors shall be of noncombustible materials.
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